国外最新钢、铁水包内衬技术

貂裘换酒

国外最新钢、铁水包内衬技术
IMPROVE YOUR FOUNDRY PROCESSES
# r' [6 g) }$ [& m* |AN INTEGRATED APPROACH
/ {2 {3 C; [6 _" G6 o# Q5 ~$ y$ y; kTO HELP YOU IMPROVE
YOUR PERFORMANCE
KALTEK* ladle lining systems are just one
example of a long list of innovations that
% y9 a- O) \6 @  DFoseco has developed and commercialized
since we began helping foundries in
1932. Our ability to help your foundry
/ w0 I! b4 g5 _( @( B2 a  [! Msucceed comes from our comprehensive
6 Q7 g/ o  s7 X' l, Oknowledge of the foundry business and
: R( [3 Q# X) ]1 M% {: Gprocesses, coupled with technical skill,
; Y5 t8 Q7 O' q# `experience and a global perspective.
9 ^5 g; ?4 |& V9 G; UIt all comes together for you in five
- |4 x5 Z9 \+ }2 Z% X- tspecific areas of foundry performance
improvement:
* A" M" Y2 W- M+ k, x• Improved foundry processes and
& G. h, x- h* [productivity
• Improved yield
• Improved metallurgical properties
8 [: x! L! ]1 A5 R6 P' `, e• Improved metal cleanliness
+ Q( L# l& D' M. e7 s% w• Improved casting finish and
0 l0 L8 p  J4 o) F7 t, @appearance
' v* g% ^* I( D9 pKALTEK ladle systems demonstrate how
our integrated approach pays off in
8 z. n! W' C" s0 l. ]improved foundry processes and productivity.
. Q  N- v' B) `0 R! z! \/ C" xCombining efficient insulation with
1 A3 W' k  p2 [refractory stability, KALTEK systems
improve metal quality while lowering
! V) X: I, T% O7 M2 l, renergy, cleaning and refractory costs.
; ^' w+ O! K4 {They also minimize ladle preheating costs
$ @3 H% a' F6 h! p% Band metal temperature variation during
pouring while increasing casting quality
. B' C4 v1 L9 H2 ?and improving the overall work environment
5 g! N6 l7 j9 L! ?7 s- aby reducing noise and radiant heat
in the melt area.
ENERGY SAVINGS AND MORE
Lower tapping and holding temperatures
save energy by reducing the amount of
energy required to
  L  e  Z4 d# u; \+ d# hmelt and hold
molten metal. The
KALTEK ladle lining
system generally
requires no preheat,
& z" {9 a' o6 R; gso energy costs
associated with gasfired
, e3 h- ]! ]' o+ @) ior electric
preheaters are
virtually eliminated.
* Y$ J0 C% {: z! b2 Y7 C# KReduced tap and holding temperatures
also allow furnace refractories and electrodes
to last longer.
( I+ Q# n  a1 T8 ?IMPROVED LADLE PREPARATION
7 O8 w; u: E8 C% Z8 H) mAND CLEANING ROOM
PRODUCTIVITY
# L: j* E3 q* OKALTEK ladle lining systems minimize
ladle turnaround time. Ladles with
KALTEK systems can usually be taken out
of service, relined, and returned in less
than one hour, without the need for labor
( u7 `/ C6 f: V; s. b1 kintensive slag removal and refractory
maintenance. In addition, lower tap
7 E3 ?  i* X6 Q- |temperatures in batch pouring operations
" i  {+ c! F# q( Mlet you reduce tap-to-tap times. Productivity
) h( @9 i& m3 D( A. I0 H; Tgains in the cleaning room resulting
& T, D  n' v# w" g5 E$ Ifrom cleaner castings will significantly
reduce cosmetic grinding and weld
2 g3 C# X- V) Wrepairs. Reducing the scrap resulting from
temperature variation and dirty ladles will
provide additional productivity gains.
- C' f# I: Z# s* q& Y* C% fIMPROVED WORK ENVIRONMENT
- \! r; p; [; \6 f% P# hThe KALTEK ladle lining system offers
unique environmental and ergonomic
advantages in the metal shop and on the
7 {7 h! Q7 F2 V$ Vpouring floor. Lower ladle shell temperatures
allow ladle operators to reline and
return ladles to the melt shop more
quickly, without the labor-intensive and
dusty chipping and hammering required
to maintain conventional refractories.
Eliminating extensive ladle preheating
+ S1 M, _9 D/ p9 Ereduces noise and makes for a more
comfortable working environment on and
/ D& ~. z0 G- L( l, ~* P  daround the pouring floor.