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发表于 2007-6-12 17:40:34
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来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)
9 E4 {5 T5 L3 g8 w! y3 \2 Z绝对正版,全英文的./ V5 R8 t3 Q' A8 F# y& z* D3 Y( W5 G
TDS-10S Top Drive Drilling System Service Manual: B1 M& F' ~7 R# |: |! N5 V; Q
Contents
: T4 c2 a: O- L+ ^/ N/ I) Q) Z4 jBook 1 – Description, Installation and Operation
; W: [( c. e! V, S. R2 `7 l$ q$ P7 `) i Y
Book 2 – Maintenance and Troubleshooting6 S6 R; H: o/ R; S
Preface
( F1 ?4 R) m( c; h- L, YManual conventions............................................................ 74 q. I0 I( w5 v3 k
Safety information .............................................................. 78 J" ^8 ?" i/ A+ B2 A4 M7 e" w
Directional references ......................................................... 8
% c- e& o/ Z& f1 g- pIllustrations ......................................................................... 8
( h1 c3 R1 v2 R9 F) e* sManual layout..................................................................... 8
0 V' q% `6 G0 s* sVarco service centers ........................................................... 8
# l& d& O1 n# F- i& B; f6 W! C- ]Chapter 1 Introduction- O) \; J, @& e3 R6 [
Precautions ......................................................................... 9
* g$ o6 o# x8 b/ _. w+ S# kChapter 2 Maintenance schedules
8 y [9 t m. T9 B0 LInspection schedules ......................................................... 11
# @7 C) m! ^$ c6 @Lubrication schedule ......................................................... 13
- j6 H" z4 K! XLubricant specifications .................................................... 14
: d& `. i1 C |: U3 QSelecting a lubricating/hydraulic oil ............................ 14
. Z6 r s; Z9 i2 Y+ |" T" o" ?Selecting a lubricant .................................................... 158 o: j; i& i9 [2 V0 m9 {0 T
Chapter 3 Inspection
; N1 |8 }. G D, y( BInspecting hardware and fittings ....................................... 17
1 z) y3 H- @% \5 [9 O9 {Inspecting the AC drilling motor brakes ........................... 18
- p+ N }6 J7 E' [% x8 GInspecting the AC drilling motor louvers .......................... 181 T1 ]# E J8 K( X' Y& Q* g
Inspecting the wash pipe assembly .................................... 18
' l6 L) x+ I" `( k: D& @7 x( f3 iInspecting the upper stem liner ......................................... 196 Z/ h; X2 i/ p6 P8 \ }+ m T" t( d
Inspecting main shaft end play .......................................... 212 B7 J" ?, E# T* B
Inspecting the gearbox oil level ......................................... 22
( K+ h6 U s9 LInspecting the guide beam ................................................ 22
5 j6 S; d" n oInspecting the IBOPs ........................................................ 22
( O, }- j1 h0 P3 |/ n$ rInspecting the pipehandler ................................................ 23* `$ F% o# Y4 l6 b, o2 h
Nondestructive Examination (NDE) ................................ 24, P" a$ V7 S+ i) P9 H( A
Inspecting the elevator link eyes .................................. 24
$ w9 {: _. u- L; {5 d5 j/ QInspecting the drive stem ............................................ 26* j A+ S& E0 k$ ]6 g% [. S+ S6 V: }
Magnetic particle inspection (MPI) ............................ 270 C& t( [! h, q1 P3 {% u( h
Ultrasonic inspection .................................................. 28% S7 c6 f" H2 |
Inspecting the hydraulic system ........................................ 29% P X3 s; N. o, Q3 A! s
Inspecting the electrical system ......................................... 299 y) {* z P! ?1 S
. s( e' x7 W) J+ j6 f! H% o* Q
Chapter 4 Lubrication
9 B, |' O8 U& E8 BIntroduction ..................................................................... 31' f. N" T: |+ d. g* k
Lubricating the AC blower motor bearings ....................... 32
; K/ {5 ?& V) g* a6 jLubricating the hydraulic pump AC motor ....................... 326 ?3 K! I8 q2 Z) B4 I
Lubricating the AC drilling motor bearings ...................... 32
9 j- }% M3 B" u6 l4 G8 fLubricating the wash pipe assembly .................................. 34
" l6 Z/ @1 u5 P8 y/ p {Lubricating the upper main body oil seals ......................... 351 [ e1 e5 u) {6 L7 J% f
Replacing the gearbox oil .................................................. 35
* l; {. t. c' S# F+ OInitial oil change ......................................................... 35
, O) x* s- ~9 F& C0 Y4 h% NOil capacity................................................................. 35
8 f0 b2 F/ _' S& s4 e: gReplacing the gearbox oil filter .......................................... 36) D' x8 E% L8 }: y+ W8 k9 l
Lubricating the carriage and guide beam ........................... 36
* c- U7 r; E3 K) y- @' vLubricating the rotating link adapter ................................. 36
, T" O% u/ P q3 i+ o2 D: @5 v5 @Lubricating the link tilt and PH-55 stabilizer bushing ...... 38
) L/ ^" c, r; S) B: t; jLubricating the elevator support and' I* P8 z8 U: ~& L4 p- ~
master bushing wear guide ................................................ 38. G! X) a2 F/ Y/ `! ~
Lubricating the wireline adapter ........................................ 38
# @9 J, l5 T- _6 gLubricating the IBOP actuator yoke ................................. 39
9 q. L$ O& n% }+ rLubricating the IBOP actuator crank ................................ 40% E( V4 M P% T: ~( s" ]
Lubricating the torque arrestor tubes and$ j* x2 m. B/ H
clamp cylinder gate ........................................................... 41
; N0 ]0 W) G5 ?- Y: M% vChapter 5 Maintenance; j- j8 f4 ~/ N* T8 S4 T7 t
General hydraulic system maintenance.............................. 43
% d2 w) u9 W4 c9 m1 K/ Z: y( WStart-up procedure ...................................................... 448 x: O0 z3 ^8 @$ v% ?9 a
Accumulator maintenance ................................................ 446 u) N5 _ Z* S3 x+ K6 l% G3 a4 J: d
Chapter 6 Troubleshooting
4 I6 D& g% d8 z0 _2 N$ F* `9 V) jTroubleshooting the AC drilling motor ............................ 45: }% b9 l) H& r& n3 v% W
Troubleshooting the AC blower motor ............................. 46
& m- y% j6 j% Z8 @Troubleshooting the hydraulic system ............................... 470 C" j2 K0 L0 ?) Q0 D4 l4 m
Troubleshooting the AC) w- l( u3 m) V
drilling motor brakes ......................................................... 510 T9 |4 Y% G' `+ h" c' ], Y
Troubleshooting the rotating link adapter
4 t. T. m! J l" n1 h! b9 T' @(rotating head) motor ....................................................... 52/ ]! A) z8 w; S+ E. ~
Operation ................................................................... 52
5 `0 s- v/ u' }System test .................................................................. 52
3 w' H) n o; f8 T( Y/ V% m8 hTroubleshooting the IBOP actuator cylinder .................... 54
0 }7 n) K. N: ?8 zOperation ................................................................... 54
; s8 D. E" ~/ j1 V, }% WSystem test .................................................................. 55
6 X* R$ R( h. f3 r
; J7 s+ Z/ X5 D$ @! f6 L2 |Troubleshooting the shot pin cylinder
' ]9 Q% L) u% P- K6 S; d: pand clamp cylinder ............................................................ 57
# n& k, z) q8 W# ]Operation ................................................................... 574 k/ Q: [! F. ~. u# U
System test .................................................................. 58
' [! W8 @6 b& D" ~6 V" b1 _Troubleshooting the counterbalance system ...................... 605 d: U3 X* m, g9 I
Counterbalance testing ............................................... 610 H) _$ \8 W6 M/ L0 n8 F2 ~* f
Stand jump testing ...................................................... 621 t6 G6 S; x7 W* z
Troubleshooting the hydraulic power unit (HPU)
]' J7 @! ]7 o. d* { }and reservoir ..................................................................... 64
" {6 A5 B: Y' UOperation ................................................................... 64( ~1 B" B; {" a7 h1 ]
System test .................................................................. 64- V- C( `( N3 q$ @2 |' v6 d
Chapter 7 Disassembly and assembly/ ` `/ |0 s2 H0 k$ H/ V, e
Precautions ....................................................................... 67
' Z$ W' `8 v- d c [% A. q) vPH-55 Pipehandler ........................................................... 69
2 E) d# b, e9 F6 GDisassembling the PH-55 Pipehandler ........................ 69
4 C) c5 \5 ^; `7 n+ o* U$ kAssembling the PH-55 Pipehandler ............................ 71
7 X! ^5 g& t2 X0 E' u& JRotating link adapter ........................................................ 72
8 i1 S: {) o& D! s5 l2 [" SDisassembling the rotating link adapter assembly ........ 72
. l/ m! C8 U- Z9 @2 J, @Assembling the rotating link adapter assembly ............ 73$ c! B( N, { W& y
Transmission/motor housing ............................................ 75
$ X/ K6 h4 a$ {9 V3 f' oRemoving the transmission/motor housing ................. 75
( L; q- d1 q1 Z2 v( h$ ^4 x7 O$ Z+ _Installing the transmission/motor housing .................. 75
* c6 v4 [. v/ H+ U4 d A2 kDisassembling the transmission/motor housing .......... 76
! O) ^" t4 i. O& |8 M' JRemoving the bonnet and wash pipe .................... 762 @: r% H3 v c, x8 p8 L
Removing the upper bearing retainer plate .................. 77
7 ]8 P4 z5 Z8 Z" XRemoving the AC drilling motor .......................... 77
$ h/ H2 O2 |& ~# V0 MRemoving transmission components ..................... 78
U4 @# ~: @; Z% p7 g6 GAssembling the transmission/
* _0 o- O0 Z& U% \4 Lmotor housing ............................................................ 81
) w0 D1 t) t8 J* DAssembling the main body .................................... 814 D# Q4 [5 g0 h# T/ g/ h/ ?8 N
Assembling the main shaft .................................... 82 j. V p5 C% X/ j$ s
Assembling the gears to the main body ................. 848 m2 [3 l6 Q& ~/ e- `( ~
Installing the AC drilling motor ............................ 87
* j1 r! \! q+ T4 P& C% MInstalling the upper bearing retainer plate ............. 89. Y T2 x$ _, {# I8 z' n; s
Installing the wash pipe......................................... 91+ N( m0 l$ g9 a- p# a. g* ~# a, S
Checking the gear train backlash ........................... 91
3 D* r$ h1 {% n: J7 R" d1 V: f1 p; rAC drilling motor disassembly/assembly ........................... 92: j+ f0 e" [- d7 j& ^# t
AC drilling motor disassembly .................................... 92# W: v) W( S1 E; c: n/ x! B) T
AC drilling motor assembly ........................................ 94$ }+ H, m- v, e# O* p
Replacing the safety wiring ............................................... 967 O) L+ E" } j1 L$ r" g
Safety wiring tips ........................................................ 98 |
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发表于 2007-6-8 22:13:30
