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发表于 2007-6-12 17:40:34
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来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)
/ [! P4 w- y. B9 Y绝对正版,全英文的.
. `4 b/ a' J2 N, NTDS-10S Top Drive Drilling System Service Manual
6 o& s6 {: H. H9 M# YContents
$ k8 l8 N' P+ @9 W" h/ cBook 1 – Description, Installation and Operation6 r7 Q$ b/ d- D) Y$ B, [) u4 ?
' e) M% M7 s/ P \Book 2 – Maintenance and Troubleshooting" m; d, {4 b, x+ V1 @9 L9 g
Preface
0 p: E+ w% b7 ^8 C0 E4 T* d9 GManual conventions............................................................ 7! k' M6 a$ a2 n' `2 M
Safety information .............................................................. 75 q5 l+ S7 e# [' p% v8 s3 ^- k6 [* w
Directional references ......................................................... 80 P, e! H8 D! J
Illustrations ......................................................................... 8( T$ ?% q, W% ^/ S3 B7 r
Manual layout..................................................................... 8( c5 t% Y" }$ L8 \7 \$ z6 `
Varco service centers ........................................................... 8* z: |" ?) T. D- B4 n: M
Chapter 1 Introduction g: W) O' V- e8 X2 `
Precautions ......................................................................... 9
- j3 H9 K# R" s, S& g uChapter 2 Maintenance schedules% b! M+ K3 G% V5 T3 S
Inspection schedules ......................................................... 11$ H2 t1 \9 J) E7 L' x
Lubrication schedule ......................................................... 13! x6 G* [! ^: s7 n) h2 s7 z
Lubricant specifications .................................................... 14
* t7 y; s" h% D6 l- h) H; BSelecting a lubricating/hydraulic oil ............................ 146 a' D; L/ l# t7 ~/ j
Selecting a lubricant .................................................... 15
6 D/ A0 a, y2 g, E `" {4 m3 MChapter 3 Inspection3 Q" q" c2 c& r' {& K# ?6 n0 p5 n
Inspecting hardware and fittings ....................................... 17
- ?2 [+ R5 k; r8 v8 b: t7 HInspecting the AC drilling motor brakes ........................... 18# n5 G/ J0 d A y5 o [8 T0 u* m
Inspecting the AC drilling motor louvers .......................... 186 C" ~) @8 s U7 x9 ~* M. B
Inspecting the wash pipe assembly .................................... 18; l* H* Y4 B: C$ l4 ~6 i% ]: G" H
Inspecting the upper stem liner ......................................... 19
3 u0 e$ E" j) T& t- N2 K" qInspecting main shaft end play .......................................... 21# d& w. z. a( {) F6 R7 e
Inspecting the gearbox oil level ......................................... 22
; V' `9 }+ b! \; z, n6 J8 X$ v' N3 HInspecting the guide beam ................................................ 22! r6 ^3 Y3 M" ]$ c, \7 K
Inspecting the IBOPs ........................................................ 22
: @- [4 g# b M( n EInspecting the pipehandler ................................................ 231 H+ d2 Y! b8 G9 _+ u4 ^3 t) a+ @$ k
Nondestructive Examination (NDE) ................................ 24
& B6 _& F& ]) r" g. oInspecting the elevator link eyes .................................. 24! w5 s% Y$ u! J- }
Inspecting the drive stem ............................................ 26
* g9 e& `3 E: m0 v4 m, ^Magnetic particle inspection (MPI) ............................ 27
, \, _0 S: W; |9 g: |: A4 [Ultrasonic inspection .................................................. 28
) H Q3 ~; T$ C0 o$ f# a* i# R" iInspecting the hydraulic system ........................................ 29
" C$ p+ R* v6 Y B4 nInspecting the electrical system ......................................... 29
- m0 o" X/ y5 [' G: F& B2 t" @
' P( C$ R" t; R- V; @6 i, v& cChapter 4 Lubrication, @) [9 b# p" B: Y, x2 y
Introduction ..................................................................... 310 w0 X2 r. u! h! \3 q9 f5 z( \
Lubricating the AC blower motor bearings ....................... 32
- \" y1 K* p% r5 R VLubricating the hydraulic pump AC motor ....................... 32
( Q5 D8 Z% o3 t" tLubricating the AC drilling motor bearings ...................... 326 W1 P4 [) P j. ?5 U+ `+ B+ ?# M
Lubricating the wash pipe assembly .................................. 34
' K7 K$ S7 x9 ELubricating the upper main body oil seals ......................... 357 P9 ]& m. S: [# \. Y& P
Replacing the gearbox oil .................................................. 350 s& X! U: S2 B t0 b1 C
Initial oil change ......................................................... 35
3 i) p6 F. p$ ]Oil capacity................................................................. 35
. s5 `1 h. Z" C$ ?0 t$ iReplacing the gearbox oil filter .......................................... 36: u' s% u* F3 s K- F1 I! M$ g
Lubricating the carriage and guide beam ........................... 36
' Q* f# G# f- @$ |7 }Lubricating the rotating link adapter ................................. 36 k3 E! b. M S# S1 H
Lubricating the link tilt and PH-55 stabilizer bushing ...... 38
, l9 S) c9 Y% b3 z. ]Lubricating the elevator support and1 ?3 f u6 C! v4 S
master bushing wear guide ................................................ 38# M; M E- a+ G
Lubricating the wireline adapter ........................................ 38% s/ h6 g! M! z: ?+ k/ i! s. s4 m* H
Lubricating the IBOP actuator yoke ................................. 39
" t- a8 C5 I& ELubricating the IBOP actuator crank ................................ 405 M4 h* O# \/ J
Lubricating the torque arrestor tubes and/ u: x/ z: {: {7 q7 i
clamp cylinder gate ........................................................... 411 S; J$ r6 B+ }3 _7 p* T- R, b
Chapter 5 Maintenance9 m4 E* b& J$ ^8 B
General hydraulic system maintenance.............................. 43
9 E" B: t7 h; [: SStart-up procedure ...................................................... 44, h- H- O7 G: d7 w; \* f
Accumulator maintenance ................................................ 44
. t. |. ?* A# J0 xChapter 6 Troubleshooting
" S0 B$ }2 V) D3 YTroubleshooting the AC drilling motor ............................ 45
. V* z4 B2 o) T( {+ E( e! ?Troubleshooting the AC blower motor ............................. 46
" S9 z; U7 b7 R3 f3 U9 B4 d( U' ITroubleshooting the hydraulic system ............................... 47
; {: T0 l3 K" L |& q0 g1 e( NTroubleshooting the AC' F0 N0 a9 t/ d' ?; X9 J
drilling motor brakes ......................................................... 51* _+ V8 C; }* b4 K9 K7 F. H
Troubleshooting the rotating link adapter2 T3 X" J' |% U8 w7 ^; ^( z1 m
(rotating head) motor ....................................................... 52. j/ ?( P3 h% M6 F9 e: j
Operation ................................................................... 52* I' n& \* u" e3 O! q
System test .................................................................. 52
0 @' q0 b, i0 @# \' ^2 GTroubleshooting the IBOP actuator cylinder .................... 54
& V' V4 y2 v2 ^5 I/ qOperation ................................................................... 54
& \$ U4 K# ~, Q1 @! P+ \$ P7 A3 F/ GSystem test .................................................................. 557 i2 K# r5 U! p& D# ^" f+ B
, @0 R; i9 A+ M. |$ e8 p- ~
Troubleshooting the shot pin cylinder' \$ c m: l7 M$ I5 ?
and clamp cylinder ............................................................ 57
% G" u; \0 X1 F+ J# ?Operation ................................................................... 57
9 z* S7 H; D ?7 |( qSystem test .................................................................. 58
1 r% v6 t3 z8 _; r5 i9 B6 m5 _& ATroubleshooting the counterbalance system ...................... 60) G5 F: u! l9 k+ m; B/ D) R
Counterbalance testing ............................................... 61. t* L/ B9 E2 K
Stand jump testing ...................................................... 62
2 I, n) K2 H4 N' i% S' N% U4 TTroubleshooting the hydraulic power unit (HPU)
& N: h% K$ s# s8 oand reservoir ..................................................................... 64. X0 [0 E' s% Z, V
Operation ................................................................... 64
- V3 S1 f$ `! |$ h% e" NSystem test .................................................................. 64
$ e) b) A; ?& ^" z! z8 AChapter 7 Disassembly and assembly
$ H) a! D: v8 t2 jPrecautions ....................................................................... 67
4 G3 b* d! M4 O( N' `PH-55 Pipehandler ........................................................... 69
7 y1 F. K }7 q# U. O# JDisassembling the PH-55 Pipehandler ........................ 696 V- j& s2 ]9 U1 }
Assembling the PH-55 Pipehandler ............................ 71# M/ {/ a" U. `2 ?+ r$ t
Rotating link adapter ........................................................ 72
) p1 r0 F5 b f2 v7 ]5 JDisassembling the rotating link adapter assembly ........ 728 Y+ e8 }# q# X, h
Assembling the rotating link adapter assembly ............ 73
# D4 y4 F4 a# c+ NTransmission/motor housing ............................................ 75; r; O/ Z5 V6 A
Removing the transmission/motor housing ................. 75
5 r/ n; Z# n g6 }& J4 I' J6 q: XInstalling the transmission/motor housing .................. 75
4 u, A0 W5 K5 d% A" l) l5 `Disassembling the transmission/motor housing .......... 76, w7 {& P" I8 d, b% M, u: r( M
Removing the bonnet and wash pipe .................... 76
8 E- d/ b5 A( U) ?5 \Removing the upper bearing retainer plate .................. 775 K7 _: T; d7 q2 D+ |9 _* r; m
Removing the AC drilling motor .......................... 77- N9 Z3 d4 }6 L8 p2 g
Removing transmission components ..................... 78. [9 y0 e- _; s, n
Assembling the transmission/
2 R5 E9 e/ c5 U, Z+ V' fmotor housing ............................................................ 810 D! V0 H2 D! a4 e- m3 k" y
Assembling the main body .................................... 814 S9 P; G9 A1 C" U. E, ]( h, Z
Assembling the main shaft .................................... 82. Y& l/ R+ Q/ k9 Y! T7 @$ Q' \
Assembling the gears to the main body ................. 84
: p7 n# m: U, r; X; ? D6 }Installing the AC drilling motor ............................ 87
* p8 { Y) j) ~Installing the upper bearing retainer plate ............. 89
y9 g+ a* E* Z3 `6 z. Z$ B% cInstalling the wash pipe......................................... 91/ _( L {# v3 A! E
Checking the gear train backlash ........................... 91$ q) Q+ v$ s1 V6 t/ t- t2 v& p& ~
AC drilling motor disassembly/assembly ........................... 923 J( M7 B: O9 l) ], O
AC drilling motor disassembly .................................... 92. O: e) p8 l/ ^6 @* x- y1 p* s
AC drilling motor assembly ........................................ 94
- s" h- F* U. B$ m( FReplacing the safety wiring ............................................... 96+ B" L: B* v) F( r+ `# W8 C
Safety wiring tips ........................................................ 98 |
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