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发表于 2007-6-12 17:40:34
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来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)" ^- T: f7 R4 k$ j
绝对正版,全英文的.
/ q3 ^2 k* t' ~ `4 B+ uTDS-10S Top Drive Drilling System Service Manual7 Z4 K5 W9 ^+ D9 A" f
Contents5 X3 i5 W5 q* A* C$ V1 f, B9 Y" A) f
Book 1 – Description, Installation and Operation
, @" A- `7 L! u1 @* @
# h- b2 n) }! q$ ~0 [8 i3 pBook 2 – Maintenance and Troubleshooting
) R4 V4 y4 D0 ~& BPreface
6 U- C E9 k# f: y" F" S7 EManual conventions............................................................ 7
( B" k3 C) X0 g) b. SSafety information .............................................................. 7
' q5 V6 s% f! C7 ~2 JDirectional references ......................................................... 8
; g6 T& n) q, Y# w0 q; VIllustrations ......................................................................... 8! f' h# e* M i' y$ R% g; ]( D
Manual layout..................................................................... 8
5 u! p3 o) U# a2 t s3 [- LVarco service centers ........................................................... 82 \' y, l- z6 h2 {: _( G6 f
Chapter 1 Introduction7 s* }( {2 b! U0 ^& ?
Precautions ......................................................................... 9, S; ?/ O4 @* o1 l. l
Chapter 2 Maintenance schedules) d! f) r% Q$ [, q. A" {% @
Inspection schedules ......................................................... 11
) @) a( l" _: X' {# ?/ Y. ~% rLubrication schedule ......................................................... 13$ u& R6 V* a8 b9 g
Lubricant specifications .................................................... 14
( c6 u" I% w! WSelecting a lubricating/hydraulic oil ............................ 14
$ f/ j9 ?9 k( ~' _Selecting a lubricant .................................................... 15
& K) V( K- N' I2 }# kChapter 3 Inspection7 a- S* w2 [4 G9 Q; z4 b
Inspecting hardware and fittings ....................................... 179 C" k3 w' D1 T0 s
Inspecting the AC drilling motor brakes ........................... 18
/ U7 v b* s" N3 @Inspecting the AC drilling motor louvers .......................... 18
& Y: ^" o4 {/ ~2 o% s' E. @, nInspecting the wash pipe assembly .................................... 18
[0 Y4 ]" G8 M% YInspecting the upper stem liner ......................................... 19
* P7 `1 K, w' E: G5 ~0 x, G$ X" kInspecting main shaft end play .......................................... 21! `, ^7 z4 \: ?) d/ G* E7 X% s
Inspecting the gearbox oil level ......................................... 22
* v8 f% ~6 e; |2 mInspecting the guide beam ................................................ 22# L; S% M5 F- ~; r1 b) d. V
Inspecting the IBOPs ........................................................ 22: f n( R1 A+ n; o( B+ x
Inspecting the pipehandler ................................................ 23
' e: w7 B" k% O, ^! |! W( _" ~6 CNondestructive Examination (NDE) ................................ 24
2 R* Y6 u1 d0 J( t) HInspecting the elevator link eyes .................................. 24# h' Q4 j3 V/ y
Inspecting the drive stem ............................................ 26
+ V, d% u* \4 s3 Y, K& ZMagnetic particle inspection (MPI) ............................ 27
/ A0 T2 a4 B" i" X; u4 IUltrasonic inspection .................................................. 28" O6 i, j7 w0 a+ `
Inspecting the hydraulic system ........................................ 29! Y$ K" i7 O$ ~# G7 ]
Inspecting the electrical system ......................................... 29
- ~6 V! q- p: `9 j2 _# J0 e k. ?
Chapter 4 Lubrication
2 h/ V0 T) D4 `7 yIntroduction ..................................................................... 31
7 t4 N! j6 [; W. K2 aLubricating the AC blower motor bearings ....................... 32 ?: ?) _3 _1 @* x/ v- A2 n
Lubricating the hydraulic pump AC motor ....................... 32) | b* D6 \/ F* E9 c: P7 L
Lubricating the AC drilling motor bearings ...................... 32
* f7 I0 x$ ?$ t2 eLubricating the wash pipe assembly .................................. 34# h: h9 \5 t- T; l' ~% h. k$ @" ^
Lubricating the upper main body oil seals ......................... 352 w7 a1 K+ D/ ]. i/ i. q0 l
Replacing the gearbox oil .................................................. 35/ B, O/ o( Q6 Y) p: j
Initial oil change ......................................................... 35
6 K& H" R! m! V6 M$ n- r% u b6 c) ]Oil capacity................................................................. 350 }3 ~$ Z5 [8 q' _/ h* I9 @/ C
Replacing the gearbox oil filter .......................................... 36# S1 t$ l0 s6 k* x$ M h
Lubricating the carriage and guide beam ........................... 36- ~8 H" t# _5 b7 w! ?; b( H+ B
Lubricating the rotating link adapter ................................. 36: {+ ~# P1 D7 m5 l9 @% Y
Lubricating the link tilt and PH-55 stabilizer bushing ...... 38' _. @( e& k1 q
Lubricating the elevator support and
3 @& ?: t" f$ a3 X4 N4 D: @1 ?master bushing wear guide ................................................ 38
' B1 n9 i- X& Q* T# P; u& ^& BLubricating the wireline adapter ........................................ 38
0 Y2 K8 z. Q5 k$ ALubricating the IBOP actuator yoke ................................. 39: w7 U* P5 U" ~3 t6 `: w7 }5 |
Lubricating the IBOP actuator crank ................................ 40; l+ w7 E1 \6 F g
Lubricating the torque arrestor tubes and; A3 {5 U8 B: G* F& i
clamp cylinder gate ........................................................... 418 w; a" @$ p5 {
Chapter 5 Maintenance. l5 Q% D* }) t( c( V+ i
General hydraulic system maintenance.............................. 43' z; o- j4 l9 o* X* M. U$ L. G
Start-up procedure ...................................................... 44
( R# n$ b: u# nAccumulator maintenance ................................................ 444 w: e) v8 `1 K/ _! T+ z
Chapter 6 Troubleshooting9 s& ~% e# B& v2 @: ^: ~
Troubleshooting the AC drilling motor ............................ 45
# T z$ a3 Y6 B. W; N" O4 KTroubleshooting the AC blower motor ............................. 46
$ h( Q+ t9 j) R H& S- PTroubleshooting the hydraulic system ............................... 47
' i; ^' h9 ]& Y$ l. j- BTroubleshooting the AC( f3 E4 \2 B& s; \- w. R# h( A+ l. @
drilling motor brakes ......................................................... 51
( G9 B( E, A6 p. VTroubleshooting the rotating link adapter
6 P5 t" B3 Q5 l; r% V7 N- f4 M(rotating head) motor ....................................................... 520 `% {! k+ ~* J4 G) C, t
Operation ................................................................... 528 U, Z/ G2 }* S, o, B
System test .................................................................. 52
) U- P0 `$ {! P+ _0 gTroubleshooting the IBOP actuator cylinder .................... 54* e, s8 N! D3 |
Operation ................................................................... 54
( n ~4 V1 n7 g* ySystem test .................................................................. 55
# O) w8 L5 g2 M9 t; p& h
( u4 D3 W! N0 OTroubleshooting the shot pin cylinder; p- f5 p0 J1 c# u; v5 Z
and clamp cylinder ............................................................ 57
' v$ r' d5 M0 F+ D& E4 MOperation ................................................................... 57
+ y* l+ l9 s5 `8 z) I/ d0 _1 qSystem test .................................................................. 58( `4 b4 l1 Z% @/ h; x9 _/ t
Troubleshooting the counterbalance system ...................... 60, i: \* P, x1 P: P* B' `
Counterbalance testing ............................................... 61/ ^) ?. k A# w$ ?* R
Stand jump testing ...................................................... 62! S% ]/ ~' M; e8 l8 m+ P
Troubleshooting the hydraulic power unit (HPU), V0 H( w( v+ H
and reservoir ..................................................................... 64) w& K9 D- w! u# n: V2 }
Operation ................................................................... 64. E; l3 S( _+ g
System test .................................................................. 64
* S! I# C2 G vChapter 7 Disassembly and assembly0 |6 M6 V+ D$ W
Precautions ....................................................................... 674 ^, o D V$ b/ t9 j" ~4 ]9 K
PH-55 Pipehandler ........................................................... 69
+ I1 p1 u4 n0 A4 oDisassembling the PH-55 Pipehandler ........................ 69
, e* A$ p3 S. X0 nAssembling the PH-55 Pipehandler ............................ 71
, e1 [) e9 I. }: KRotating link adapter ........................................................ 72
" d ~4 Z4 ]1 l5 j0 _5 b- Q* \Disassembling the rotating link adapter assembly ........ 72
, R3 D' S; `, D) rAssembling the rotating link adapter assembly ............ 73+ a% C, ~6 B6 E& U! r
Transmission/motor housing ............................................ 75
7 n# u# L) f9 R* o, WRemoving the transmission/motor housing ................. 75" r& j( P' K9 j. @
Installing the transmission/motor housing .................. 75
2 X K5 Q' h1 t( R( U) ADisassembling the transmission/motor housing .......... 76/ f' e; {9 { B$ }6 x
Removing the bonnet and wash pipe .................... 76
% D! e: X! U9 K! h- q7 ARemoving the upper bearing retainer plate .................. 77
: g% z+ X! ^5 \6 F4 c2 i, f# C/ VRemoving the AC drilling motor .......................... 77
; z G! ?, D8 c$ x5 m" `3 hRemoving transmission components ..................... 78( \; i1 g v/ k) A) Q
Assembling the transmission/, m( n' f; N2 T7 i" T
motor housing ............................................................ 81
0 U; z) `4 a) C3 SAssembling the main body .................................... 81
" d) C" [# O" @- v9 v/ {! ]Assembling the main shaft .................................... 82- j8 D& V# k7 c* @, A/ T+ D% k0 n
Assembling the gears to the main body ................. 84
! ], D5 p$ T0 l1 TInstalling the AC drilling motor ............................ 87
- W7 T2 _% d) w8 c! C5 R S6 Y0 s& I* ?Installing the upper bearing retainer plate ............. 898 M6 G( \+ f, S( K9 u
Installing the wash pipe......................................... 91
/ W: H2 n, D* j, P! zChecking the gear train backlash ........................... 912 G% Z; }+ g$ C4 c# i: Y
AC drilling motor disassembly/assembly ........................... 92( S9 p; L$ K5 R% K$ A5 ?
AC drilling motor disassembly .................................... 92
5 b6 ]* {5 p) Q+ v. OAC drilling motor assembly ........................................ 94
, E3 U3 r8 t) ^5 R6 C' ?Replacing the safety wiring ............................................... 96! q& f" Y* k+ K
Safety wiring tips ........................................................ 98 |
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