国外最新钢、铁水包内衬技术

貂裘换酒

国外最新钢、铁水包内衬技术
IMPROVE YOUR FOUNDRY PROCESSES
% G9 M. ]9 y: I+ O; R; mAN INTEGRATED APPROACH
TO HELP YOU IMPROVE
  N6 D- X2 D5 f- s9 c: hYOUR PERFORMANCE
KALTEK* ladle lining systems are just one
example of a long list of innovations that
2 S. @6 ?1 Z* X' K8 `/ iFoseco has developed and commercialized
since we began helping foundries in
0 t( ~6 p: Q9 P( W/ _4 p1932. Our ability to help your foundry
succeed comes from our comprehensive
knowledge of the foundry business and
processes, coupled with technical skill,
7 I' `# Y6 o9 S) ], `1 Sexperience and a global perspective.
3 f& \7 V7 _" \, xIt all comes together for you in five
specific areas of foundry performance
0 c- c! f/ V" v* {7 Qimprovement:
• Improved foundry processes and
( h% d+ L% G/ Pproductivity
• Improved yield
• Improved metallurgical properties
; H* B! M5 W% h# E3 Z" C; R• Improved metal cleanliness
• Improved casting finish and
& O" D$ R- F4 S% n3 kappearance
2 O1 `- S. c  P. mKALTEK ladle systems demonstrate how
8 P, ?! P+ c. O. Q7 u, P# h1 P: F7 mour integrated approach pays off in
improved foundry processes and productivity.
Combining efficient insulation with
refractory stability, KALTEK systems
improve metal quality while lowering
energy, cleaning and refractory costs.
They also minimize ladle preheating costs
and metal temperature variation during
0 i) o9 t/ `7 Z* m' a4 g; Fpouring while increasing casting quality
# q: ]1 J$ L( F0 s1 Z* _5 tand improving the overall work environment
by reducing noise and radiant heat
0 d' l5 a4 w. A; T2 rin the melt area.
$ ?- E) b) V8 U9 C2 W; D- P0 X  }ENERGY SAVINGS AND MORE
Lower tapping and holding temperatures
save energy by reducing the amount of
6 F6 Q8 w; n! y3 o# ienergy required to
melt and hold
molten metal. The
. Y' y2 p1 ]" K& {" lKALTEK ladle lining
system generally
requires no preheat,
( z7 K8 p) z% d; \' g) j* D* Tso energy costs
$ F1 h1 P. ?4 X: Y9 J. nassociated with gasfired
or electric
preheaters are
7 Z& s' ]5 h$ Y! V& zvirtually eliminated.
Reduced tap and holding temperatures
' i# J1 z. o0 L( l% jalso allow furnace refractories and electrodes
; N% R4 [# e! @/ r5 L9 R% S2 g0 J& oto last longer.
7 C: ^; w" j- C& N& e, [, H+ A: j% xIMPROVED LADLE PREPARATION
AND CLEANING ROOM
PRODUCTIVITY
7 K6 }$ Q4 i5 \6 LKALTEK ladle lining systems minimize
9 {* J/ y+ A3 E2 A) q8 M, e# Vladle turnaround time. Ladles with
KALTEK systems can usually be taken out
of service, relined, and returned in less
5 N! j: |7 x, e) I4 O: ethan one hour, without the need for labor
2 C! A0 S' i2 [intensive slag removal and refractory
maintenance. In addition, lower tap
temperatures in batch pouring operations
3 h9 l( N& R2 ^" F1 R# clet you reduce tap-to-tap times. Productivity
gains in the cleaning room resulting
! l) `/ i) P9 b$ ?9 v1 s+ bfrom cleaner castings will significantly
reduce cosmetic grinding and weld
7 F4 u: B% G$ e) u/ y( p  n6 Rrepairs. Reducing the scrap resulting from
; o7 ~" @1 h+ Z" P) s, `) |5 wtemperature variation and dirty ladles will
0 v. `& z4 |0 Mprovide additional productivity gains.
# b4 s) u$ B3 d6 x1 M& hIMPROVED WORK ENVIRONMENT
The KALTEK ladle lining system offers
unique environmental and ergonomic
9 j9 s+ o  r% G) G1 @) @+ cadvantages in the metal shop and on the
7 E! r* \5 U9 G/ z  Gpouring floor. Lower ladle shell temperatures
' u' W, r0 @) g- j2 Gallow ladle operators to reline and
return ladles to the melt shop more
' j, c; v$ p' V. V# t: j  a) B7 U: qquickly, without the labor-intensive and
dusty chipping and hammering required
to maintain conventional refractories.
Eliminating extensive ladle preheating
reduces noise and makes for a more
comfortable working environment on and
around the pouring floor.