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发表于 2007-6-12 17:40:34
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来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)- |0 }; X/ }: g# E+ @7 J+ r+ M
绝对正版,全英文的.0 s/ @( G8 A( D1 T1 G9 M. G# a8 h: [" V
TDS-10S Top Drive Drilling System Service Manual
; g- _4 U5 O. o" J+ e f$ hContents( w5 x! q; G9 G k+ F2 O$ Y7 g$ S
Book 1 – Description, Installation and Operation! H3 }1 j( s5 i: b
7 `8 M2 L8 e9 |& p6 w' z
Book 2 – Maintenance and Troubleshooting
: O- E. E0 F* FPreface6 R) S& z- |" |8 X
Manual conventions............................................................ 7" J) N0 ~1 y& H8 J: C) `8 ?
Safety information .............................................................. 7& [" S. h% o, \7 e$ c: l
Directional references ......................................................... 80 n2 h" p5 O i" W
Illustrations ......................................................................... 8
z9 h: F0 B3 i; k2 |4 KManual layout..................................................................... 84 ~$ S* c9 A8 h$ R$ N- `3 K
Varco service centers ........................................................... 8
$ Z$ R- k$ r3 p* tChapter 1 Introduction; [( S9 } U# J* L( A2 u' ]3 `
Precautions ......................................................................... 9
: M2 D) ^* u# A+ r8 kChapter 2 Maintenance schedules
6 Y6 v; |1 {4 o7 RInspection schedules ......................................................... 11
* L- G% u/ n# T5 U/ fLubrication schedule ......................................................... 13$ N1 }& E1 h) ` G( X% I; K, `
Lubricant specifications .................................................... 14' ^% ^: m) i0 O
Selecting a lubricating/hydraulic oil ............................ 146 C, n4 F# d9 A9 ?, X( s
Selecting a lubricant .................................................... 15
; S# q: ?, u3 Q( ~5 G2 X% yChapter 3 Inspection; x) |8 N* M' L/ y- L5 X
Inspecting hardware and fittings ....................................... 17
1 K! t* W7 e4 Y5 ]* n3 kInspecting the AC drilling motor brakes ........................... 18, {# n/ L/ f2 e3 t
Inspecting the AC drilling motor louvers .......................... 18
) a$ X- Q2 j- GInspecting the wash pipe assembly .................................... 18
1 L1 u/ Y* Z+ j$ OInspecting the upper stem liner ......................................... 19( u$ P) s# P3 w6 c/ `2 f
Inspecting main shaft end play .......................................... 21- L: g' ^1 K' R' L. ~
Inspecting the gearbox oil level ......................................... 22& u7 O9 b+ O! F% {& \
Inspecting the guide beam ................................................ 22, v" D! f' K1 s7 ]) I, T
Inspecting the IBOPs ........................................................ 22' G1 h* N9 t; K; h1 M
Inspecting the pipehandler ................................................ 238 b9 i/ s: n( z' e; j& h3 W7 F( O
Nondestructive Examination (NDE) ................................ 24
% `" ?6 |7 Y5 l( AInspecting the elevator link eyes .................................. 24
# P o, g6 h' }+ ?) mInspecting the drive stem ............................................ 262 K: H0 F+ F7 @4 W. \
Magnetic particle inspection (MPI) ............................ 27
, L. l4 P! i/ C O2 S5 rUltrasonic inspection .................................................. 28, N) O; q$ w# |- t* N. B7 _
Inspecting the hydraulic system ........................................ 29 |$ E0 u( h X8 s2 P
Inspecting the electrical system ......................................... 29# }# r! Y4 w5 E+ \
0 {# Z- k+ n0 A( w' g- Z$ |
Chapter 4 Lubrication* m0 Z3 h: I* P: [1 [
Introduction ..................................................................... 31* s: ` e: g7 O( g' @, o+ I; [
Lubricating the AC blower motor bearings ....................... 32
8 {4 K0 D& Q, S& Z+ nLubricating the hydraulic pump AC motor ....................... 32
6 ^3 Y% N, \* Z! W {3 fLubricating the AC drilling motor bearings ...................... 32) |# l5 U% F2 T$ k6 h3 l% m
Lubricating the wash pipe assembly .................................. 34
7 l r% P) T J: Y) T3 q: Z+ DLubricating the upper main body oil seals ......................... 35 N- [& U [" j/ i* }9 r
Replacing the gearbox oil .................................................. 35
, V1 G, I- o p- O0 C5 WInitial oil change ......................................................... 35
c9 d3 X7 i1 ~, a, K7 iOil capacity................................................................. 354 T1 S& p2 E$ G* U# r5 U) Z
Replacing the gearbox oil filter .......................................... 365 S* G; P, x. C8 u5 S
Lubricating the carriage and guide beam ........................... 36
, K' D( M6 A1 x) z& F! y/ y5 dLubricating the rotating link adapter ................................. 36- S0 m) w# y5 y7 N: |6 S6 j# n% H- }
Lubricating the link tilt and PH-55 stabilizer bushing ...... 38
5 ]& I% g( e9 k3 P9 ]4 oLubricating the elevator support and
# |) P6 ?9 f' O2 cmaster bushing wear guide ................................................ 38
- X- W- p5 f7 o9 P8 X5 l" oLubricating the wireline adapter ........................................ 38
) Q8 ^* ~" s: U- Z9 LLubricating the IBOP actuator yoke ................................. 39& y2 b; e3 G( \3 U; ^! B
Lubricating the IBOP actuator crank ................................ 40, F5 @* @& j8 N" G G3 ?
Lubricating the torque arrestor tubes and# t& I% B# i, p* o4 W; N
clamp cylinder gate ........................................................... 41" ^6 n5 K" h- N. P5 O
Chapter 5 Maintenance
1 a) K& N& S) m _General hydraulic system maintenance.............................. 43
; a6 K$ L: x4 k6 t4 OStart-up procedure ...................................................... 448 u5 @4 S; ~3 p: C
Accumulator maintenance ................................................ 44
- U% T' d. H) Y# Q( C! E V$ cChapter 6 Troubleshooting
- u3 {9 C c7 ?1 hTroubleshooting the AC drilling motor ............................ 45; ]8 @+ D0 `) P, L+ K2 G
Troubleshooting the AC blower motor ............................. 46; R' O7 C& a- y7 I+ L- I. B3 |5 i
Troubleshooting the hydraulic system ............................... 47
8 Y" C: `- a: S( b6 ~Troubleshooting the AC1 Z4 k! z. m" w# Z1 k; J* h z. D
drilling motor brakes ......................................................... 51- `+ C" q6 U( B! H4 [+ g/ X
Troubleshooting the rotating link adapter% c5 m2 L0 l) _
(rotating head) motor ....................................................... 52
" M/ d6 r: j* m7 Q2 s ~& c- _3 aOperation ................................................................... 523 ]9 N( ?5 I# R4 c* P5 q
System test .................................................................. 523 s( g% q! g1 r" Y
Troubleshooting the IBOP actuator cylinder .................... 54
4 j. O7 p7 w3 B! m- |" aOperation ................................................................... 54; U- n# [# l: b( R- C; F1 r+ U! n
System test .................................................................. 55' i% o Q2 T0 o* Q
( |: f O$ G; [" v8 [( n; C; uTroubleshooting the shot pin cylinder
2 y7 _9 i3 L9 Z( b) m; j& uand clamp cylinder ............................................................ 57
' A& h- [0 c/ _2 v- J. i* Q" _Operation ................................................................... 57
7 ^% r5 ^' \/ Z7 Y" S. jSystem test .................................................................. 58
% {) u+ f& P, S" t0 u5 C: cTroubleshooting the counterbalance system ...................... 605 ?- C7 l( x* y) W
Counterbalance testing ............................................... 61
5 v5 l! j: O0 J- GStand jump testing ...................................................... 62. i' R: p! k. z9 x
Troubleshooting the hydraulic power unit (HPU)
) m# U, {! Y; _" ]$ \and reservoir ..................................................................... 64
6 F0 M( ]6 R* q: j. h0 vOperation ................................................................... 64
; `# t! |3 G6 D5 g% FSystem test .................................................................. 64
; y) c- v( H) l5 W: ]Chapter 7 Disassembly and assembly
0 P' @) i% L; G4 K4 h; V6 jPrecautions ....................................................................... 67- f H8 }& b% v3 ^- u' [; E
PH-55 Pipehandler ........................................................... 69
" k( D1 L# ?6 y% n+ q' IDisassembling the PH-55 Pipehandler ........................ 69
@" V- T0 j4 z% qAssembling the PH-55 Pipehandler ............................ 71
% f/ Z- g/ Z5 p0 M. f- {$ U4 WRotating link adapter ........................................................ 72
: c! G: D# ^, ]' {Disassembling the rotating link adapter assembly ........ 72
6 L1 G" c) H& p& b1 rAssembling the rotating link adapter assembly ............ 730 w8 H, h& ?. C$ N) j2 Y% J
Transmission/motor housing ............................................ 75
7 h' D' o4 U' H4 B# f3 v" DRemoving the transmission/motor housing ................. 753 u' a9 J2 i# A0 o
Installing the transmission/motor housing .................. 75' q0 G/ i |" f
Disassembling the transmission/motor housing .......... 76( m" i( i6 F* m
Removing the bonnet and wash pipe .................... 76- R1 ]! e; e3 d+ U
Removing the upper bearing retainer plate .................. 77
& [1 @2 R; s q3 dRemoving the AC drilling motor .......................... 77( S% b; o; H7 O6 L! T. T' g
Removing transmission components ..................... 78
1 [2 I" I& x6 W8 V1 P! NAssembling the transmission/
, x3 I; a/ j# e1 Cmotor housing ............................................................ 818 W3 ~* d; I; e" L) D+ R
Assembling the main body .................................... 81
" y# g L! ^& o4 w" iAssembling the main shaft .................................... 82
4 q/ S/ `5 ]# N0 m/ q, |Assembling the gears to the main body ................. 84- n; Z8 {5 {% v; C( M3 Z
Installing the AC drilling motor ............................ 870 q1 z- \$ b6 F
Installing the upper bearing retainer plate ............. 89* L7 g& C& J* I/ L! |& K
Installing the wash pipe......................................... 91
" h, h9 c% [) q4 CChecking the gear train backlash ........................... 91+ }+ ~5 T( O3 d% M( S
AC drilling motor disassembly/assembly ........................... 92
- u; u' W2 X0 ?( [AC drilling motor disassembly .................................... 92
5 o {: M: O0 g/ J c5 c/ r5 fAC drilling motor assembly ........................................ 94: g8 \7 N% Z* I/ @- f
Replacing the safety wiring ............................................... 96
5 ~4 U/ p, U+ U( D3 oSafety wiring tips ........................................................ 98 |
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