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发表于 2007-6-12 17:40:34
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来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)
3 X& s V# ?6 n6 m. R, l6 o$ B" T4 r. v绝对正版,全英文的.
' T5 Q) Y9 @- W# l, BTDS-10S Top Drive Drilling System Service Manual
8 n3 H) x! L' kContents/ ?; Q/ w- u5 G
Book 1 – Description, Installation and Operation
$ x f4 A& q* u9 n5 P0 W8 o u& [4 e# G, Y2 `7 ~* k4 q
Book 2 – Maintenance and Troubleshooting1 z- r2 ^: I2 l/ v: F1 T- f
Preface
- I4 `- }! R) d$ `7 XManual conventions............................................................ 7
0 z$ X2 C; ?, c: LSafety information .............................................................. 7; E( d% s2 R5 { v6 \3 j
Directional references ......................................................... 8
! X8 y, U( ?+ W; ZIllustrations ......................................................................... 8
% m; K/ m, @0 Y* \Manual layout..................................................................... 8
, s6 Y x& q6 ?2 B) c J9 UVarco service centers ........................................................... 8 i) \) N4 y) v' M
Chapter 1 Introduction& @' P4 D1 ~( p+ N
Precautions ......................................................................... 9
& f) V/ ]8 q6 X D) c. zChapter 2 Maintenance schedules
) r5 [( N/ k2 E- N; c! p3 x9 `Inspection schedules ......................................................... 11
& N; y t( k% L5 R! {' c& w( q& {Lubrication schedule ......................................................... 13* |2 J2 h/ B V7 Y- Z0 Y$ [/ G' E
Lubricant specifications .................................................... 14
1 k6 J9 D1 f9 P- o8 [Selecting a lubricating/hydraulic oil ............................ 14' F t/ p6 v; \- j8 Y
Selecting a lubricant .................................................... 15
8 J' _% ]' s: n, aChapter 3 Inspection
5 X; E* a3 [" Y8 Z0 @( nInspecting hardware and fittings ....................................... 171 M5 x$ X. \- G* E H: J
Inspecting the AC drilling motor brakes ........................... 18
* k$ J- E( R0 {5 p* \+ n+ gInspecting the AC drilling motor louvers .......................... 18) C8 }- A, L( L' p# C
Inspecting the wash pipe assembly .................................... 186 Q, F/ Y2 S; P/ t; G
Inspecting the upper stem liner ......................................... 19. ^: E( q C; F2 q
Inspecting main shaft end play .......................................... 21
% r, p& _9 B# j3 R! v0 o9 pInspecting the gearbox oil level ......................................... 22' N* G; ?/ s5 t! u `9 m1 F! S( S
Inspecting the guide beam ................................................ 22
; W* {: `2 E; I4 wInspecting the IBOPs ........................................................ 22
7 X# G; O1 U+ @$ G* D# i d3 YInspecting the pipehandler ................................................ 23
( y! E7 h/ i; g: y2 INondestructive Examination (NDE) ................................ 24
/ _7 j) @( O1 s$ B. A; AInspecting the elevator link eyes .................................. 24" Q# x$ O! F% Q9 S8 T
Inspecting the drive stem ............................................ 26
( F% b; \3 |8 y6 tMagnetic particle inspection (MPI) ............................ 27: E2 p; w3 a9 [0 |5 u1 x
Ultrasonic inspection .................................................. 28# c2 ~2 g5 g4 q
Inspecting the hydraulic system ........................................ 29 e+ z* b- A( A8 S' o7 F
Inspecting the electrical system ......................................... 29: F/ D. \& E! @6 n: z9 Q
0 P/ y o+ M; R
Chapter 4 Lubrication$ ?3 x1 n E/ U
Introduction ..................................................................... 31! Z- g8 B: r9 ]7 X2 L- A
Lubricating the AC blower motor bearings ....................... 325 X: }" E& A( c+ m( O6 m" k5 n
Lubricating the hydraulic pump AC motor ....................... 328 l3 Z2 g' j9 A) _9 }2 q! k/ ]7 t
Lubricating the AC drilling motor bearings ...................... 32; l T) l3 \2 }& y3 F* C Y
Lubricating the wash pipe assembly .................................. 34: d1 h$ T F$ e/ P3 w4 j" q" }
Lubricating the upper main body oil seals ......................... 356 u& I/ t# Y6 J/ g- F# l
Replacing the gearbox oil .................................................. 35( t7 W4 k5 l* G3 a( s
Initial oil change ......................................................... 359 C, E6 K" p# ]% M
Oil capacity................................................................. 35- j- G" ?9 B0 i* C4 g: _6 Y1 H
Replacing the gearbox oil filter .......................................... 36
2 P& O8 m+ t; t) U7 r" I# zLubricating the carriage and guide beam ........................... 363 I; U( D. ~7 g5 N" w$ P
Lubricating the rotating link adapter ................................. 36
9 J9 E, M+ G" [) s" C, \& ULubricating the link tilt and PH-55 stabilizer bushing ...... 387 Q7 `* u& T1 Q- E v
Lubricating the elevator support and6 q+ \3 R" \1 }7 y
master bushing wear guide ................................................ 38
: S4 a& g! D/ A C" Y ]. XLubricating the wireline adapter ........................................ 38
5 z1 z3 k7 d1 j8 W8 [. l6 @: sLubricating the IBOP actuator yoke ................................. 39+ q. E) K# {0 h6 Q8 O) u7 p
Lubricating the IBOP actuator crank ................................ 40
7 q/ t1 m0 f) L0 T+ `: p4 |Lubricating the torque arrestor tubes and
* r9 J4 ^% W7 w) i; U4 X' M" Rclamp cylinder gate ........................................................... 41
: m9 `4 I# t' U( CChapter 5 Maintenance
2 J+ y' n4 d! ]$ B3 nGeneral hydraulic system maintenance.............................. 43% ~5 c3 M G/ M: c/ q
Start-up procedure ...................................................... 449 B; ^* o: W/ G) C! p! b
Accumulator maintenance ................................................ 44
; I# y; g t, R3 o# tChapter 6 Troubleshooting0 i% m+ ]$ x+ w! ?3 v
Troubleshooting the AC drilling motor ............................ 45
9 C8 A* k1 s' x+ dTroubleshooting the AC blower motor ............................. 46
$ t, g0 J0 {, k* V3 ^6 B+ [8 DTroubleshooting the hydraulic system ............................... 47
$ ~" n, B/ d# w* k) H$ mTroubleshooting the AC! ~( x$ n# Y) ^$ O" o
drilling motor brakes ......................................................... 51
/ e+ E7 V& X2 w, VTroubleshooting the rotating link adapter
+ u# M3 P- }; _$ W9 V4 v(rotating head) motor ....................................................... 52
4 B% `* Z5 L/ V' R3 V; z7 B( O0 A) oOperation ................................................................... 52
: F* [7 A) J; u. W1 {System test .................................................................. 52* Q8 \+ D& K8 R+ c, Z' X" G
Troubleshooting the IBOP actuator cylinder .................... 54/ S; K, Y* K2 H) ]% q6 k( {
Operation ................................................................... 54
' M! x% }/ A- SSystem test .................................................................. 556 p4 \, w/ o8 ]6 F# Y
6 J: e9 l3 B. r3 K3 u2 Y
Troubleshooting the shot pin cylinder7 u: a' Y5 O6 `8 ~9 r* J
and clamp cylinder ............................................................ 57( V6 K/ I9 W/ e
Operation ................................................................... 57 L5 z" ~- U1 I e) [
System test .................................................................. 58
. B$ N! p# Q+ ^9 x* e' RTroubleshooting the counterbalance system ...................... 60& R: _1 c2 u$ f7 z, K6 d
Counterbalance testing ............................................... 61
$ `9 y7 y% `, W \- J4 rStand jump testing ...................................................... 62% l5 a* S9 m$ ?- b* A" i* V4 i' F
Troubleshooting the hydraulic power unit (HPU)9 C: C3 X/ f! E, ~+ ? u* }
and reservoir ..................................................................... 64
; c7 T; n/ `, a% f; BOperation ................................................................... 64
P: i3 r! T# s, v( Z" PSystem test .................................................................. 64
+ m4 ~* r; p; kChapter 7 Disassembly and assembly/ s' s% |+ H; z* E
Precautions ....................................................................... 67 h* y% j2 E" _
PH-55 Pipehandler ........................................................... 69
! x( g/ y, Q* ?9 `Disassembling the PH-55 Pipehandler ........................ 69
" _) N' i2 E; O+ e1 ^8 L2 t& O* ^) JAssembling the PH-55 Pipehandler ............................ 71, ? D# R6 j) g4 E6 t
Rotating link adapter ........................................................ 72
4 c8 J; E6 r. U, h# m I9 l1 GDisassembling the rotating link adapter assembly ........ 72* o0 y' R* x9 G
Assembling the rotating link adapter assembly ............ 73
+ J6 V7 x; L, G% gTransmission/motor housing ............................................ 75' x$ b3 M, {* A3 H1 h9 h: [
Removing the transmission/motor housing ................. 75
: ?1 }/ L# W. y3 M6 t: YInstalling the transmission/motor housing .................. 75* f# h% L! f0 v
Disassembling the transmission/motor housing .......... 76* K- p4 l, W8 \: F. w2 J4 s8 A5 @
Removing the bonnet and wash pipe .................... 76
' R& G+ }5 v& m8 J" r3 S$ E3 ?Removing the upper bearing retainer plate .................. 77/ [6 C) L, V8 \5 b
Removing the AC drilling motor .......................... 77- b+ h2 @( r& v$ Q2 T
Removing transmission components ..................... 78
# Q! C5 C2 B* v, M( a' d! UAssembling the transmission/
- {7 h5 |3 Y0 s& q8 ^: Pmotor housing ............................................................ 81
# ]6 }8 C9 ~ I" m* e: w+ r2 EAssembling the main body .................................... 81
7 A/ z& E4 ~# ] S9 ]0 e: A% @Assembling the main shaft .................................... 82
u6 ^( x& F3 A, }# JAssembling the gears to the main body ................. 84+ Q* w1 ^" W+ m, x
Installing the AC drilling motor ............................ 87
: y, O1 ]- S6 l+ ~ }, T, n' W- qInstalling the upper bearing retainer plate ............. 894 Q' @% D3 M* M) v7 f- [- K
Installing the wash pipe......................................... 91
, ]9 b/ h/ e* X: b: x) [3 y% ]0 YChecking the gear train backlash ........................... 91
& I3 {/ D- f& _6 m1 aAC drilling motor disassembly/assembly ........................... 92
% |& {3 P3 y$ U- {8 RAC drilling motor disassembly .................................... 92. B2 N, W5 ?! c0 v
AC drilling motor assembly ........................................ 946 d) }4 z) B3 C% {, P1 ]8 b3 X
Replacing the safety wiring ............................................... 96
+ E' A- \% n6 h4 |- C _Safety wiring tips ........................................................ 98 |
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