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发表于 2007-6-12 17:40:34
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来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)
* t) H" m" m& [绝对正版,全英文的. z8 } u. h, L; m1 b
TDS-10S Top Drive Drilling System Service Manual8 O: p; d& @" ~' A9 F: ^; q& a6 c9 I
Contents
. K/ `( L) l& I4 m2 ?Book 1 – Description, Installation and Operation
) o1 t5 R3 N$ d! ^ H9 a0 Q5 E6 B4 c- h# |* E% X
Book 2 – Maintenance and Troubleshooting. Y, {. @- E2 |, E" P0 P
Preface
+ S+ @8 L8 q" l; Y5 C5 I) sManual conventions............................................................ 7
' Z( K. a, x }% H* jSafety information .............................................................. 7
$ A' h+ S E+ h- h3 j. p, pDirectional references ......................................................... 8
6 I4 ~- K2 T) Q5 f$ TIllustrations ......................................................................... 8+ M0 O8 q; N% R( u! \; i
Manual layout..................................................................... 8
3 A3 \0 ~% w5 nVarco service centers ........................................................... 88 A3 ^% q( g" Z b: B* v9 C
Chapter 1 Introduction+ |( ~7 l$ ]2 X9 n
Precautions ......................................................................... 9, \& _% T; X# i
Chapter 2 Maintenance schedules
+ v$ f c+ T& ]Inspection schedules ......................................................... 11$ ?! b1 D4 n3 T6 |# ]! P b% N
Lubrication schedule ......................................................... 13
* m7 }# l6 A& zLubricant specifications .................................................... 14
. y, l, E) C1 A* h* c& x' j# pSelecting a lubricating/hydraulic oil ............................ 14
/ {( ~2 j- E4 }! q1 q5 _: {3 uSelecting a lubricant .................................................... 158 k9 G* G/ z" N5 x
Chapter 3 Inspection
5 O- _ W* u: l. G& ~" qInspecting hardware and fittings ....................................... 17, w% m( u) N |4 l% \( R
Inspecting the AC drilling motor brakes ........................... 18
9 I' [* ~' v, B' eInspecting the AC drilling motor louvers .......................... 18( R" R9 Y) F7 W2 Y6 `
Inspecting the wash pipe assembly .................................... 18
0 u8 f6 k. V3 xInspecting the upper stem liner ......................................... 192 e+ h+ g% q( M+ \+ \3 E+ b. D; N
Inspecting main shaft end play .......................................... 21* ` i: j. o3 v, a* I4 f7 |; W
Inspecting the gearbox oil level ......................................... 22& Q3 y' M* @- X! {
Inspecting the guide beam ................................................ 22
# C) K& t6 D% V# Y D1 r; C' x v; tInspecting the IBOPs ........................................................ 22
. s3 K, ~. A; q0 gInspecting the pipehandler ................................................ 23
4 T! D$ q7 ^( o! r! \Nondestructive Examination (NDE) ................................ 24. r: s! C8 j x* \
Inspecting the elevator link eyes .................................. 24
# O! ], ? d* @9 K( g9 h/ Q/ qInspecting the drive stem ............................................ 26
# R0 L. a/ f* {2 \Magnetic particle inspection (MPI) ............................ 27; u' o% ^# \! o9 O) P) a
Ultrasonic inspection .................................................. 28
/ T- a9 u' @2 N+ C5 M! b% iInspecting the hydraulic system ........................................ 29# @$ Q- H( D; x- }- K
Inspecting the electrical system ......................................... 29" ^* B. N" p6 l! a6 H, a: q0 r3 @
. B+ F |; b( `/ b! ^
Chapter 4 Lubrication- L) Y+ a4 S5 u! b( @
Introduction ..................................................................... 31
" q: B4 r0 ^1 }/ N* U7 rLubricating the AC blower motor bearings ....................... 324 k; w' @1 J5 q S/ T. v
Lubricating the hydraulic pump AC motor ....................... 321 C" y+ o* T% n( l6 f3 o) `
Lubricating the AC drilling motor bearings ...................... 32& N, s O H/ d/ A) d" b& F9 x
Lubricating the wash pipe assembly .................................. 34. S+ q5 X' ^* ?4 C
Lubricating the upper main body oil seals ......................... 35
6 C$ ^/ m9 M" J% M3 CReplacing the gearbox oil .................................................. 35
' _1 a7 |' e2 ~0 g* T9 m1 m( DInitial oil change ......................................................... 35
2 {* X$ T8 t6 k9 D$ a& i! | iOil capacity................................................................. 35$ a5 a' B5 q+ d w; u- P" `% I1 w4 p- w' |
Replacing the gearbox oil filter .......................................... 36' f y( a W( \7 ]+ h
Lubricating the carriage and guide beam ........................... 367 v; g$ j6 l A4 c4 L, W2 N0 C; I
Lubricating the rotating link adapter ................................. 36
/ B/ V# V' g* z9 s4 rLubricating the link tilt and PH-55 stabilizer bushing ...... 38
/ C$ G3 i* Q, x0 }' mLubricating the elevator support and
( A4 Z1 q6 Z2 X0 ymaster bushing wear guide ................................................ 38
' a& z: U1 Q$ p' GLubricating the wireline adapter ........................................ 38' {1 U' h+ D' H1 L& ]8 L* x
Lubricating the IBOP actuator yoke ................................. 39
3 Y) ?4 n! |* S8 \Lubricating the IBOP actuator crank ................................ 40/ v( h3 [( X1 Y i; D4 X0 {) {( a% Q
Lubricating the torque arrestor tubes and
8 y$ _- F* _% W. c6 vclamp cylinder gate ........................................................... 41
P2 K% Q4 P- F6 r. d% EChapter 5 Maintenance" C) N- n2 n {9 d% ~- X. G' _# H
General hydraulic system maintenance.............................. 43
( I2 l: C) D, P7 |Start-up procedure ...................................................... 44
* U& {. s" j, W$ A% q( YAccumulator maintenance ................................................ 44
% _8 e5 b/ D) p- L1 J+ sChapter 6 Troubleshooting" d% G8 V; |& Q
Troubleshooting the AC drilling motor ............................ 45
) Y4 D3 {4 x/ [Troubleshooting the AC blower motor ............................. 46
7 }, ]. e% p/ a0 }5 X/ E2 KTroubleshooting the hydraulic system ............................... 47
" o3 m' J/ R0 O6 a+ _, E; l( CTroubleshooting the AC' x) {1 W$ J2 [1 H g4 b d
drilling motor brakes ......................................................... 518 P5 H/ r, F8 w
Troubleshooting the rotating link adapter J1 t+ Y7 P6 R+ B( w ]5 U6 F
(rotating head) motor ....................................................... 52% F; A9 a6 ~$ ^8 G+ U; }! w
Operation ................................................................... 52& N/ k1 o# r( d' ~0 E% a8 T: C5 a
System test .................................................................. 52
1 r" Y- F9 s. M/ q% `, zTroubleshooting the IBOP actuator cylinder .................... 54
7 x/ B# ^! M( l# S9 ]Operation ................................................................... 54
: H6 ^* L7 U1 Z- P0 ?System test .................................................................. 55. I3 f( i, H' }+ K3 ^: D0 [
: T6 j1 x# J+ m0 W* ?. C/ i; P$ UTroubleshooting the shot pin cylinder# p) Y% X& l# O! i0 [* ^1 V( q
and clamp cylinder ............................................................ 57# ]9 W4 u" M, y2 ^& B# o
Operation ................................................................... 57
! Q8 \6 _: W, c5 e% M, tSystem test .................................................................. 58
. z% a* r' }* `/ L w+ vTroubleshooting the counterbalance system ...................... 600 l3 x1 ~; C5 r: y& i( }
Counterbalance testing ............................................... 610 U0 G# X* b: T6 U
Stand jump testing ...................................................... 62
: M1 J% V: N4 [ i; X$ eTroubleshooting the hydraulic power unit (HPU)9 M Q8 z. e# M$ y4 d1 B
and reservoir ..................................................................... 64
; ?; m1 f4 H* j. d3 ?Operation ................................................................... 64- M9 d2 T8 e4 J4 x% ^! i
System test .................................................................. 64; L. J( P8 k# p
Chapter 7 Disassembly and assembly
; ?$ ^/ G& B" Y; r' K0 {9 TPrecautions ....................................................................... 67
: N, A8 O4 S1 R% r, m" @2 e/ K3 WPH-55 Pipehandler ........................................................... 696 w+ z6 {" }# t5 r4 N
Disassembling the PH-55 Pipehandler ........................ 69
) h' e3 M+ l5 O, @Assembling the PH-55 Pipehandler ............................ 717 A' o. f, g& X! j8 J( W
Rotating link adapter ........................................................ 72
2 k$ D3 a2 M' r/ m* d1 u0 KDisassembling the rotating link adapter assembly ........ 72" J& J. v# w& b8 x) Y; c2 j
Assembling the rotating link adapter assembly ............ 73* }: m' u& t; V7 a9 o6 w/ f8 [' j
Transmission/motor housing ............................................ 75
$ d! r" ?6 D# F! h/ _5 C& t0 eRemoving the transmission/motor housing ................. 754 {2 P4 @, L4 i J
Installing the transmission/motor housing .................. 750 \6 d5 l+ e1 }7 D( N; l
Disassembling the transmission/motor housing .......... 76& s2 q s; b8 Z! j5 o! e# }- E
Removing the bonnet and wash pipe .................... 76& ?* N* e# ~5 |8 O! I
Removing the upper bearing retainer plate .................. 77: Z4 u8 S$ H7 m6 b7 w
Removing the AC drilling motor .......................... 77" t; D5 k: o; C, F. o% X: `
Removing transmission components ..................... 78; p5 L/ ~& }0 g1 u5 z5 w4 v
Assembling the transmission/
1 {- @7 n- x$ [( Cmotor housing ............................................................ 81
4 j" T Z) Y) k! `, sAssembling the main body .................................... 813 P0 p* w2 J* H. \8 l
Assembling the main shaft .................................... 829 x" H& q4 G. g7 |& b8 X0 J! V
Assembling the gears to the main body ................. 84
* c/ C4 h3 {; Z1 v I, y: CInstalling the AC drilling motor ............................ 87
6 O6 K4 @+ Q% o+ VInstalling the upper bearing retainer plate ............. 89
% i5 l- ~; Y$ R4 a+ AInstalling the wash pipe......................................... 91 S0 [9 ]0 m& r$ m7 U4 T
Checking the gear train backlash ........................... 91
' M7 H: G+ H% n% hAC drilling motor disassembly/assembly ........................... 92
: }$ E9 `- r, Q5 T, @' v! y5 TAC drilling motor disassembly .................................... 92
& L# E+ F5 P. M8 LAC drilling motor assembly ........................................ 94
( r- q. ^+ H$ D: {" L- ~- ]! OReplacing the safety wiring ............................................... 96
+ k! |+ `# Y& _Safety wiring tips ........................................................ 98 |
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发表于 2007-6-8 22:13:30
