|
|
楼主 |
发表于 2007-6-12 17:40:34
|
显示全部楼层
来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)
: F' [, n0 b% E绝对正版,全英文的.* o4 G- {$ F+ J, _- V
TDS-10S Top Drive Drilling System Service Manual+ U9 h' O+ c8 N* _) C9 ]
Contents
+ M+ f/ ?2 Z* ?# ~# [5 a& IBook 1 – Description, Installation and Operation
/ }3 T4 @6 X; w; s& i! A( S; O
9 g% w/ D( p; p* |' ^: [7 _6 }+ TBook 2 – Maintenance and Troubleshooting
0 f6 y; N: y, w& X7 ]Preface- `4 _5 S8 c" B, o4 Q1 i% k7 P
Manual conventions............................................................ 7
# X. V4 y* F l* X5 qSafety information .............................................................. 7( ]. d& t `. Z' ?% G$ f1 b1 r" X% H
Directional references ......................................................... 8" f6 u) p; N8 j) Z" @8 X
Illustrations ......................................................................... 8
7 \" R- h6 E& b% M5 l6 h+ CManual layout..................................................................... 8- T9 D7 S! x! C) u0 `
Varco service centers ........................................................... 8
/ C5 V( g1 a6 |7 S* b) b9 PChapter 1 Introduction: A7 r# u2 |/ q3 g; B
Precautions ......................................................................... 9) }3 q4 U; B0 X" m0 D
Chapter 2 Maintenance schedules
& j4 p l9 i' u- f. VInspection schedules ......................................................... 11
2 |, T! U) `' J4 `. QLubrication schedule ......................................................... 136 a, T- y& j* N- Y% R+ {% Q$ P# A
Lubricant specifications .................................................... 14
; k& h2 E4 s+ T2 {Selecting a lubricating/hydraulic oil ............................ 14
8 X* H8 ]* c; o, z; o6 S0 o3 {" WSelecting a lubricant .................................................... 15# p/ V" l" d j) |
Chapter 3 Inspection/ P2 a# x' `% ?! J! f9 c2 H
Inspecting hardware and fittings ....................................... 175 p8 S6 M) a/ K8 s9 B
Inspecting the AC drilling motor brakes ........................... 186 s8 W0 R @& x8 v4 W \9 U. y7 R
Inspecting the AC drilling motor louvers .......................... 18
! v7 h$ e0 O5 }) @3 EInspecting the wash pipe assembly .................................... 18' e: Y# R0 Y0 x
Inspecting the upper stem liner ......................................... 19& f; W. ]( f! q2 R8 O
Inspecting main shaft end play .......................................... 210 ?5 |+ N: P( \1 \, Y2 x
Inspecting the gearbox oil level ......................................... 22
3 W( c# D- j- cInspecting the guide beam ................................................ 22' y7 q- `4 {5 ^. M/ _
Inspecting the IBOPs ........................................................ 22
! N2 P$ A7 W, ^8 I) vInspecting the pipehandler ................................................ 233 p6 I5 V- g, b* _
Nondestructive Examination (NDE) ................................ 24
# `" D0 i8 k5 e0 n) G) CInspecting the elevator link eyes .................................. 243 O' P2 R) _6 n' n
Inspecting the drive stem ............................................ 265 d* }% x7 _9 y" b8 H; O5 G) \
Magnetic particle inspection (MPI) ............................ 27* }1 v c& o5 `7 x* t
Ultrasonic inspection .................................................. 28 m- Z7 z2 i( ?! \( J
Inspecting the hydraulic system ........................................ 295 e5 {( X: J+ k* k+ c0 q- N( N
Inspecting the electrical system ......................................... 298 b+ I7 f& O: g* Q; E
" F- I9 a8 R+ `3 h% J% }/ e3 O
Chapter 4 Lubrication
# R/ w0 @, h0 q gIntroduction ..................................................................... 31
! _8 V% C/ W% b. h6 v: ?Lubricating the AC blower motor bearings ....................... 32: m) ]3 e% V- o1 w# y
Lubricating the hydraulic pump AC motor ....................... 32
" v! _! S+ b8 o/ y* G8 S1 xLubricating the AC drilling motor bearings ...................... 32" ?, m* j6 O- V9 e
Lubricating the wash pipe assembly .................................. 349 t: S" e, N+ o! g; }( i
Lubricating the upper main body oil seals ......................... 35
6 H; F2 [5 f% fReplacing the gearbox oil .................................................. 35$ n0 K/ m: L( f" n5 g
Initial oil change ......................................................... 35$ I% ~3 ?. F* G& j
Oil capacity................................................................. 35 U- B, B$ P/ R: S l/ o3 M
Replacing the gearbox oil filter .......................................... 363 o( A6 P2 j- ^3 ]9 V% w7 @
Lubricating the carriage and guide beam ........................... 36
! N6 Y% R7 j; e: nLubricating the rotating link adapter ................................. 36* H& M* B% M# d% Z) h7 [
Lubricating the link tilt and PH-55 stabilizer bushing ...... 38
% o* x, K$ Y2 MLubricating the elevator support and5 m0 L: Q- r2 Z" X! z2 _
master bushing wear guide ................................................ 38
% R1 Q: R) f4 p4 B* VLubricating the wireline adapter ........................................ 38( R5 R" R5 d; D6 v8 m4 c' L+ b
Lubricating the IBOP actuator yoke ................................. 395 J; V# q% E4 ^' \/ L
Lubricating the IBOP actuator crank ................................ 40% p `6 K: |, X( @: C
Lubricating the torque arrestor tubes and
* Z: y/ y1 ?' ]* t! Jclamp cylinder gate ........................................................... 41$ x5 G; e" j, [2 P. O- U4 C. P
Chapter 5 Maintenance
5 u9 P6 ]$ Q" W* b x5 U+ W5 ]& SGeneral hydraulic system maintenance.............................. 43
1 q% g9 D, w3 X4 g! q- kStart-up procedure ...................................................... 44
( |$ R: i X& ~% b0 O% G. @# xAccumulator maintenance ................................................ 449 A! l; E6 M8 C2 T0 D. G+ G
Chapter 6 Troubleshooting
9 j; C v/ F& C& D, k$ pTroubleshooting the AC drilling motor ............................ 45& w! S9 a y. M- [( V# O
Troubleshooting the AC blower motor ............................. 46
( a. i2 _! o; `/ a: Z) s7 Z3 ~Troubleshooting the hydraulic system ............................... 471 z3 @3 j2 Z' o/ b
Troubleshooting the AC; v% @, M- f3 b4 ?" q9 H
drilling motor brakes ......................................................... 51% d+ R2 b$ ?! y8 S$ d- V2 z7 B
Troubleshooting the rotating link adapter2 }# F8 [3 N1 J3 U- n7 u6 I+ a- F
(rotating head) motor ....................................................... 52( [1 q* d7 v5 Q6 M0 T8 D+ a9 t- R
Operation ................................................................... 52: F+ p$ u% }& x& c
System test .................................................................. 525 ^* M$ W! |1 Y2 x: L
Troubleshooting the IBOP actuator cylinder .................... 54
4 V5 t- q4 `# L* b. y% O( W/ uOperation ................................................................... 54( u4 ?% x" z# i& m1 s7 q( T
System test .................................................................. 55
7 ` e. w6 `. d @- N+ w: ~5 ^$ \. I9 p' W& O
Troubleshooting the shot pin cylinder# e; L' }4 U4 A* K) N
and clamp cylinder ............................................................ 57
1 K; K) v1 g: v: |Operation ................................................................... 57
( d R V/ ^ i* ?' S6 DSystem test .................................................................. 58
4 m4 Q; l4 F/ ]Troubleshooting the counterbalance system ...................... 60# r- W4 q1 ?3 ^6 [4 m& q7 `
Counterbalance testing ............................................... 61
I, h9 A& S j; `* \% MStand jump testing ...................................................... 62; J O9 x; a1 w+ c' _& }$ S
Troubleshooting the hydraulic power unit (HPU); k6 w( l3 c1 [0 L+ g5 ^. X
and reservoir ..................................................................... 64
5 w2 B. Z% ?0 v+ Z ?Operation ................................................................... 648 c \( F# j/ w' V! s1 H
System test .................................................................. 64/ k' [# y; n/ ?, O/ F& o& G3 q
Chapter 7 Disassembly and assembly9 S6 m0 B( H7 s6 G% r$ B* e! X
Precautions ....................................................................... 67
; {( w/ U5 L0 a1 O/ j( E: |- kPH-55 Pipehandler ........................................................... 693 @' o$ A" V# M# h! |! `0 @
Disassembling the PH-55 Pipehandler ........................ 69
" m7 y% ]0 z# ]/ w, C1 ?( sAssembling the PH-55 Pipehandler ............................ 71, l6 ~ I1 v! q4 b
Rotating link adapter ........................................................ 72
& d0 D: H3 R, d0 A8 o, s7 \0 T; b2 YDisassembling the rotating link adapter assembly ........ 72
: ]) {1 n0 b$ N0 j8 H* J- sAssembling the rotating link adapter assembly ............ 73
: h' y7 D; {1 r( c& _: d# I& j& WTransmission/motor housing ............................................ 75
% `# {4 N2 ?/ W9 ^3 \! wRemoving the transmission/motor housing ................. 75
: b: O; U! W: y4 i# w+ {) aInstalling the transmission/motor housing .................. 75
5 h* {1 G7 v: p' e/ c. o) qDisassembling the transmission/motor housing .......... 76
7 d) C9 J ~, x' g8 J- b' W7 X3 r9 {7 b1 WRemoving the bonnet and wash pipe .................... 76
4 ]% x- ?0 B. q2 sRemoving the upper bearing retainer plate .................. 777 [( @+ H* M# w- W- h0 \
Removing the AC drilling motor .......................... 771 W( V" R+ K+ e) y: h
Removing transmission components ..................... 78
9 E6 t2 ~) a( n$ q- q# GAssembling the transmission/4 Z. ~3 G3 Q4 o6 J2 P0 d/ c
motor housing ............................................................ 81; ^# i& o1 O- G( O, f* w2 c$ B
Assembling the main body .................................... 81/ y- }% ]) p4 I9 k
Assembling the main shaft .................................... 82
/ l: m! C- M: _5 X) ^Assembling the gears to the main body ................. 84
( w0 c: ?8 v- Y" n, T: O9 ZInstalling the AC drilling motor ............................ 87
, i2 e. T# U9 l' E W/ oInstalling the upper bearing retainer plate ............. 89
5 e( @" h% o7 `Installing the wash pipe......................................... 917 P6 m9 y* f! l) n% W+ q
Checking the gear train backlash ........................... 91
& X( |1 r5 Z) gAC drilling motor disassembly/assembly ........................... 926 y9 |/ h; l; J+ v
AC drilling motor disassembly .................................... 92
! m1 R+ |7 J9 q; xAC drilling motor assembly ........................................ 94" k3 \- P; h* f7 G
Replacing the safety wiring ............................................... 96. j. G7 U6 e- m/ R% V, L8 B1 w' G
Safety wiring tips ........................................................ 98 |
评分
-
查看全部评分
|
[复制链接]
发表于 2007-6-8 22:13:30
