|
|
楼主 |
发表于 2007-6-12 17:40:34
|
显示全部楼层
来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分), m/ `3 {- x# W# R
绝对正版,全英文的.2 \0 U6 d1 `7 b1 H; `
TDS-10S Top Drive Drilling System Service Manual: c s, ~" U! y, i
Contents
0 Y+ N% P7 y I# w; gBook 1 – Description, Installation and Operation5 ^ d- d) x4 m" @- E* |
2 A: r. R! |9 \, {- O3 `Book 2 – Maintenance and Troubleshooting2 F9 x/ Z2 `! w1 o# a V9 s1 J; |
Preface
4 |: d# L6 n. DManual conventions............................................................ 7, ]6 Q4 B7 Z! b. m
Safety information .............................................................. 7
! b3 e# `: d! \- R% [) \* hDirectional references ......................................................... 8% e& W* @. ^& O7 h ~+ F3 ?
Illustrations ......................................................................... 89 R6 v" N7 @4 [
Manual layout..................................................................... 8. S3 t; p& g; N0 Q; D# D
Varco service centers ........................................................... 8
' U' f8 {6 r9 gChapter 1 Introduction" u: j* \ L& K" C8 I% x) y
Precautions ......................................................................... 92 q2 b7 v& \4 J" @. \ {
Chapter 2 Maintenance schedules
+ D4 X. [$ F( BInspection schedules ......................................................... 11# [4 X: K% U2 B. ]3 `% t# {3 s
Lubrication schedule ......................................................... 13
* _9 W% U: ^" M8 KLubricant specifications .................................................... 148 Q6 P1 r. f: o3 ~
Selecting a lubricating/hydraulic oil ............................ 14
2 j, Q7 p; `4 n& V/ x- qSelecting a lubricant .................................................... 154 |0 A- C1 c+ R. u0 m/ a
Chapter 3 Inspection( Q: g8 g9 v+ K
Inspecting hardware and fittings ....................................... 17
$ ?. \3 V) M: f% D' i3 ^; IInspecting the AC drilling motor brakes ........................... 18( j, t& B- m6 x( e$ S8 ^
Inspecting the AC drilling motor louvers .......................... 18* J- s! q+ M8 M# D6 z* p+ u# K. H
Inspecting the wash pipe assembly .................................... 18; p% Q. U" T0 |
Inspecting the upper stem liner ......................................... 19
9 G6 w; S9 m# n5 w. X" `Inspecting main shaft end play .......................................... 214 I3 m5 Q4 }7 L$ [/ j
Inspecting the gearbox oil level ......................................... 22
f% H$ T! W( GInspecting the guide beam ................................................ 22
; d6 f# d/ {6 F9 g$ V' QInspecting the IBOPs ........................................................ 22
' }# s0 H$ G* YInspecting the pipehandler ................................................ 23% | I/ I/ X V; p( M
Nondestructive Examination (NDE) ................................ 24
2 w* ~# E, p& O5 D. s# v8 Q" `5 Q$ X( zInspecting the elevator link eyes .................................. 24
6 @1 r% T4 ?: n( W$ s8 Y$ PInspecting the drive stem ............................................ 26
/ D# J8 H/ A* tMagnetic particle inspection (MPI) ............................ 27. d) p* f* Z8 r1 k8 R
Ultrasonic inspection .................................................. 28
- [7 d5 t$ v: @: dInspecting the hydraulic system ........................................ 29
8 \; k; l5 n8 l/ u; Z7 fInspecting the electrical system ......................................... 299 W) K6 u7 j8 r& B, N3 Z8 r# Z2 [3 \( N
, Z5 ]* y; L b J/ \ n9 g
Chapter 4 Lubrication, Z$ p7 R% [) ^9 t( a
Introduction ..................................................................... 31; w" e, p2 z* w1 ^5 p5 ?6 M
Lubricating the AC blower motor bearings ....................... 32; ~7 A8 l l, f+ A
Lubricating the hydraulic pump AC motor ....................... 323 c' _. v- n+ q) b
Lubricating the AC drilling motor bearings ...................... 32% [# h7 }' R$ n8 ^1 w6 h
Lubricating the wash pipe assembly .................................. 34) ]% e: c2 j3 ]2 q/ j! B: C7 E
Lubricating the upper main body oil seals ......................... 35- \* b K! Y) m6 d1 j! X* H
Replacing the gearbox oil .................................................. 351 ~ m; t6 Z+ E/ B; T5 q
Initial oil change ......................................................... 35
: L [# y$ f* T% wOil capacity................................................................. 35
/ D1 l: d* q. a7 L, S3 _+ kReplacing the gearbox oil filter .......................................... 36
6 G. F3 [% f. z- }) cLubricating the carriage and guide beam ........................... 36
' h6 Q3 m }7 q9 h$ ZLubricating the rotating link adapter ................................. 36
5 X, k. s2 V& i8 J3 j, eLubricating the link tilt and PH-55 stabilizer bushing ...... 38
" b- w9 I, b* Q Y6 I5 P( M9 k* z" B0 lLubricating the elevator support and
% o6 Q! o/ ^5 z% omaster bushing wear guide ................................................ 38- d; S! t# Y1 p: q2 P2 N
Lubricating the wireline adapter ........................................ 381 P9 w- y! w- Q X4 t* G
Lubricating the IBOP actuator yoke ................................. 397 j2 L- M( H$ ?8 d; y" {
Lubricating the IBOP actuator crank ................................ 406 F$ P' z/ H2 s9 J
Lubricating the torque arrestor tubes and; y$ q1 j; Z* T# ^
clamp cylinder gate ........................................................... 415 L# l5 h. X# ^& Y# I6 \+ g+ R8 L
Chapter 5 Maintenance7 ^8 {- y' Z7 n# [- P% l% V$ F
General hydraulic system maintenance.............................. 43! ^1 L% g6 x+ t5 [4 Q
Start-up procedure ...................................................... 44
% J7 f6 U: x* lAccumulator maintenance ................................................ 44
% @" @2 J9 b4 I9 s) @3 x) ~, i, L0 `Chapter 6 Troubleshooting
: C& ?# h6 U7 VTroubleshooting the AC drilling motor ............................ 45
7 [9 _/ `/ l V% I; f7 x; FTroubleshooting the AC blower motor ............................. 46
y5 i8 b6 }8 u2 f3 L4 `Troubleshooting the hydraulic system ............................... 477 D6 ^4 C) u6 p/ ]6 U2 z
Troubleshooting the AC0 S7 C9 d5 I# V" h( V
drilling motor brakes ......................................................... 51# I3 J( y% p. h8 W! ?) l- ?3 v5 Z
Troubleshooting the rotating link adapter
0 M( p+ R9 ]1 b* q- O(rotating head) motor ....................................................... 52# U% ?+ ^1 J- o# x
Operation ................................................................... 520 }" D9 [$ B3 ^4 h; w8 g* T2 C
System test .................................................................. 52
# c4 \) W0 Q; D1 DTroubleshooting the IBOP actuator cylinder .................... 54
% l- A3 n: X5 @( N. n; X- {6 }7 qOperation ................................................................... 54( M$ t) K- Q, _8 I+ G o6 Q# z: ^4 J6 l
System test .................................................................. 553 C4 @) B+ u& O) o3 ]3 @5 h. e
% E- f( d: V- {7 _( W" p
Troubleshooting the shot pin cylinder* H& O9 x0 D' f: e. Y# ~
and clamp cylinder ............................................................ 57& Y& i6 o! k7 p n! O1 [
Operation ................................................................... 575 ]' ^* a6 t, y0 W' K% K" N
System test .................................................................. 58* i+ P1 S+ s. B3 x% A0 c
Troubleshooting the counterbalance system ...................... 60
) H3 T' U/ q3 \ Y: ~" T" G& WCounterbalance testing ............................................... 61( b6 ~4 p3 u4 K
Stand jump testing ...................................................... 62" [7 D7 @# i/ ~1 d" f2 a5 p
Troubleshooting the hydraulic power unit (HPU): \- X3 @7 K ~# G4 E& }! d
and reservoir ..................................................................... 64) M; T: ]) O& f4 ^) n8 s, o% o
Operation ................................................................... 64! [( B$ t. E2 B
System test .................................................................. 64
- E1 u+ {+ j5 c/ Q1 lChapter 7 Disassembly and assembly
# F H. ]' ^5 M" }% Y2 U+ E; y) mPrecautions ....................................................................... 679 v8 K6 |7 B G
PH-55 Pipehandler ........................................................... 694 p# E0 y* B/ B, |1 J$ q; }
Disassembling the PH-55 Pipehandler ........................ 695 _+ r6 u$ @1 v+ x% x2 {1 q" s$ x
Assembling the PH-55 Pipehandler ............................ 71/ e, K' V8 a! l: L0 t8 u
Rotating link adapter ........................................................ 72
1 P1 J* c- r. b9 l* [/ \9 e9 C RDisassembling the rotating link adapter assembly ........ 725 u& C$ p! A( ~* S
Assembling the rotating link adapter assembly ............ 73! j+ g4 X) `0 Z" v( N! T. L
Transmission/motor housing ............................................ 75" s7 f) ?4 s7 q$ I5 x2 a$ v
Removing the transmission/motor housing ................. 755 |* q! b4 Q1 V2 I# h$ b
Installing the transmission/motor housing .................. 75
+ l' C! Q/ y. ]Disassembling the transmission/motor housing .......... 764 d2 _; k8 R! e( b; O
Removing the bonnet and wash pipe .................... 76' ?; A8 V: f6 \) c$ Q
Removing the upper bearing retainer plate .................. 771 N. T6 Y$ \" |( N, D3 M. ]$ h! k1 g, r
Removing the AC drilling motor .......................... 77
/ c6 V7 v& |6 Z8 U- B% iRemoving transmission components ..................... 78
9 I+ C7 j" d/ `Assembling the transmission/4 M: d3 k; |; T2 ^9 x3 N7 n& E
motor housing ............................................................ 81
; B) u2 p7 E# c/ PAssembling the main body .................................... 81+ ]( G7 _5 b+ R* Q& A3 u
Assembling the main shaft .................................... 82
% D# Z, ]4 Q/ yAssembling the gears to the main body ................. 84
0 x. f" q5 Q2 c ~Installing the AC drilling motor ............................ 87
& Y7 P6 i1 [: ]. f& H. R7 H1 mInstalling the upper bearing retainer plate ............. 89 I; E( U% K2 v7 D
Installing the wash pipe......................................... 91( x6 {, Z6 _- Y) H% B( O! L! g. H7 ?
Checking the gear train backlash ........................... 91
+ n" s% ?- f/ A1 N$ \9 q* UAC drilling motor disassembly/assembly ........................... 92" u" w' U7 g. O- e2 g; K( d4 L- N
AC drilling motor disassembly .................................... 92$ [# h' F2 ^( \" t+ I0 u7 H
AC drilling motor assembly ........................................ 948 X# B) e5 h4 K
Replacing the safety wiring ............................................... 968 ?, \2 e) {5 j8 o
Safety wiring tips ........................................................ 98 |
评分
-
查看全部评分
|
[复制链接]
发表于 2007-6-8 22:13:30
