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发表于 2007-6-12 17:40:34
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来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)
J) A9 _- I. L$ I, M) Q" S绝对正版,全英文的.
0 v/ z+ R+ E8 L, a4 [' Z' @9 j) GTDS-10S Top Drive Drilling System Service Manual7 w; v1 p# f E# @0 C" `$ n8 X @
Contents4 n: A; R9 C G. {5 }+ S
Book 1 – Description, Installation and Operation* G# V: c4 \9 l7 p
; T3 v+ L3 _: N7 ]: W1 {5 B
Book 2 – Maintenance and Troubleshooting o h7 \8 h/ k+ K. @
Preface
2 k S" V/ E1 M- jManual conventions............................................................ 7
' Q5 k, c% N1 ?' D _0 O' cSafety information .............................................................. 72 S+ `% B" Z; x0 J. Y( ~
Directional references ......................................................... 86 D! Q( k$ r F$ H, i: w
Illustrations ......................................................................... 87 _2 M( ^) K& e: z3 J7 P
Manual layout..................................................................... 8
! J( Q- m) B6 `8 I- lVarco service centers ........................................................... 8; K) P4 t j8 H9 F+ ?2 }
Chapter 1 Introduction
1 E7 u& _! @' e# n/ J0 q" ]* XPrecautions ......................................................................... 9
, q! c. Y2 L2 z* v" b+ H' PChapter 2 Maintenance schedules, b0 H8 K- |- F9 D2 B% z8 I; R
Inspection schedules ......................................................... 11
# L3 c" ` [0 j+ d, E6 |/ mLubrication schedule ......................................................... 13
4 [& F2 k; r8 Z1 Y$ B$ wLubricant specifications .................................................... 14! o0 Z6 ?, X6 r, R7 U
Selecting a lubricating/hydraulic oil ............................ 144 q3 Z6 H6 l, `% o2 A% e v8 j# K
Selecting a lubricant .................................................... 15
f: G( C9 M7 I5 v) q$ t' _ eChapter 3 Inspection: M$ ?, u% p- R/ d/ H$ B9 ]2 a
Inspecting hardware and fittings ....................................... 17
f2 A% Q4 N. iInspecting the AC drilling motor brakes ........................... 181 r' j' C/ v- C" w: I- v7 o# k
Inspecting the AC drilling motor louvers .......................... 18
) T8 V0 g0 W, L) [. U `Inspecting the wash pipe assembly .................................... 18' d) U. R$ p0 _8 X7 s$ |
Inspecting the upper stem liner ......................................... 19
! u7 n& ]9 ?+ oInspecting main shaft end play .......................................... 21
- ?/ I! h& i1 u' DInspecting the gearbox oil level ......................................... 22
0 x2 n0 L0 R- c) w- uInspecting the guide beam ................................................ 22
" f' [8 k0 q5 U& c% wInspecting the IBOPs ........................................................ 22
& ~7 y9 _1 w; z F, B5 `1 _. wInspecting the pipehandler ................................................ 23
$ ]0 o: V+ C- L5 u! b3 R8 JNondestructive Examination (NDE) ................................ 244 Z, l/ H1 ?1 V
Inspecting the elevator link eyes .................................. 24. ~6 v) r3 N3 t% H& u
Inspecting the drive stem ............................................ 265 l& J J4 B# Z
Magnetic particle inspection (MPI) ............................ 27
: K. O$ o+ S1 j5 r8 O( TUltrasonic inspection .................................................. 28
4 F9 a5 h) R1 E7 t0 d1 cInspecting the hydraulic system ........................................ 29
% Q3 D* V3 z0 g/ p* ZInspecting the electrical system ......................................... 29% b! o$ H* R" F: k+ h
X0 H1 |' N. K# T
Chapter 4 Lubrication
' x" g8 R" `8 |0 v% GIntroduction ..................................................................... 31& F) b# E, ~7 b5 h* a% L
Lubricating the AC blower motor bearings ....................... 32
- U! }6 i: ~: t% MLubricating the hydraulic pump AC motor ....................... 32
' m) ?: g1 @" s! M4 iLubricating the AC drilling motor bearings ...................... 320 F7 v: n5 z7 g. r
Lubricating the wash pipe assembly .................................. 34- s, Y! x8 F6 F+ c. l" G
Lubricating the upper main body oil seals ......................... 35/ }- Y0 w" D# F* {( {" C3 E+ z
Replacing the gearbox oil .................................................. 35* _* R& D0 G% }: t. L% W: h
Initial oil change ......................................................... 35- V0 ?* w! S; p
Oil capacity................................................................. 35. Y! p2 d, P5 z
Replacing the gearbox oil filter .......................................... 36- k2 A6 j. _2 o- i b7 e
Lubricating the carriage and guide beam ........................... 36! l- h/ F1 F7 M! l4 E
Lubricating the rotating link adapter ................................. 36! B! @1 h8 d" i' G4 k6 r
Lubricating the link tilt and PH-55 stabilizer bushing ...... 386 e5 [$ ~& l# R) f: d9 F" a( E- ^
Lubricating the elevator support and$ u5 i& M) b% v& q
master bushing wear guide ................................................ 38
. b, u7 S! R$ yLubricating the wireline adapter ........................................ 38
4 N7 ]5 h* H* ALubricating the IBOP actuator yoke ................................. 39
& `- T; u* @& D+ L0 ~' J6 FLubricating the IBOP actuator crank ................................ 40+ l! J! ] W) B; x( T: q! d& E1 ^9 V
Lubricating the torque arrestor tubes and
" Z/ g/ P- B) v* _' Q: Mclamp cylinder gate ........................................................... 411 R9 {& }( n5 B
Chapter 5 Maintenance
. i- \" g0 N! J: P* HGeneral hydraulic system maintenance.............................. 43
) n' U' R& U' B! QStart-up procedure ...................................................... 44
. q% n$ @1 b- L( [, P2 fAccumulator maintenance ................................................ 44
# W& I, V/ K+ {' y4 s' V. O j* QChapter 6 Troubleshooting1 H; g' d9 v& l( S* _
Troubleshooting the AC drilling motor ............................ 45$ |$ M( e" _$ Q; I! v% s
Troubleshooting the AC blower motor ............................. 46' D9 l) x- x4 j$ g7 Y" ?
Troubleshooting the hydraulic system ............................... 47
/ E9 a& Q* B( h! d+ i E: [4 ~; ETroubleshooting the AC
% ^+ z- B# u1 B- S* F e, @; Tdrilling motor brakes ......................................................... 51
; d8 y/ I% n; c/ O4 ~% D f* U# X/ qTroubleshooting the rotating link adapter
% b# o$ G U4 @: n(rotating head) motor ....................................................... 52
# z, j3 I* ~; O5 e* [. cOperation ................................................................... 52
, s1 S% ?) Y/ }$ u% n F# XSystem test .................................................................. 52
' o4 y! A8 R; ^. X) B2 pTroubleshooting the IBOP actuator cylinder .................... 548 I \' B% z, i0 p& A
Operation ................................................................... 54) _+ p0 L' r! |. r' K: H( g* h4 ~
System test .................................................................. 55
0 j* ~( u" g* \/ \% p* I' ]
( U: O! A) U( }& ^# V& fTroubleshooting the shot pin cylinder5 E* U0 _' B/ r; ]1 F0 [7 o
and clamp cylinder ............................................................ 57
/ j) p- e6 h% O( k9 [Operation ................................................................... 57+ x' V7 M9 A; w
System test .................................................................. 58
) K, M9 n( x/ X/ ?Troubleshooting the counterbalance system ...................... 60
4 {( O* {7 ]* f7 sCounterbalance testing ............................................... 61" U2 u V* R, v" e4 w' R
Stand jump testing ...................................................... 620 {4 w- ], z; ~' f' q8 Z
Troubleshooting the hydraulic power unit (HPU)/ g3 c! [, t& L v4 x& n% |
and reservoir ..................................................................... 64
0 s# p9 h# ~( l) QOperation ................................................................... 64
! [' ~6 H% R% ^0 }) o, S0 FSystem test .................................................................. 64& K' z T; \) |+ E- p
Chapter 7 Disassembly and assembly) R+ ?, b1 F3 t" O; x
Precautions ....................................................................... 67
% n5 c0 x. ]2 B' MPH-55 Pipehandler ........................................................... 69
8 D4 N8 }4 N/ ^0 r) S* BDisassembling the PH-55 Pipehandler ........................ 69- {" o3 G7 b# ]& X& I
Assembling the PH-55 Pipehandler ............................ 71
# V9 F' u. A) ZRotating link adapter ........................................................ 72, d- T- ~) H: \
Disassembling the rotating link adapter assembly ........ 722 w# d' L: ~1 P) C P5 J
Assembling the rotating link adapter assembly ............ 73+ C8 d( v: n8 m. d" }: \* J @9 D
Transmission/motor housing ............................................ 75
5 w0 Z4 O, H% S; YRemoving the transmission/motor housing ................. 75 A$ _! m( V7 q* {; C) m
Installing the transmission/motor housing .................. 75
9 z& h6 ?2 p2 R0 q: |4 sDisassembling the transmission/motor housing .......... 766 y- p3 l" p5 c5 L* O; s# R
Removing the bonnet and wash pipe .................... 76
# s& r* {9 k8 a! Z6 aRemoving the upper bearing retainer plate .................. 776 c- g% s8 q/ s Z6 {2 @/ V, j
Removing the AC drilling motor .......................... 779 T, ?7 ^6 B% |/ ^
Removing transmission components ..................... 78
; m3 d' D/ @' Z: S5 ]) [2 O6 ^Assembling the transmission/
6 Z* h) u7 E4 f7 x6 T" Lmotor housing ............................................................ 81
+ y4 A( Z7 y" }6 y, j, m7 b# zAssembling the main body .................................... 81
4 J8 g; H9 u6 L: j/ n! p" lAssembling the main shaft .................................... 82, a; o% G2 |0 f: l% }; \) J
Assembling the gears to the main body ................. 84
% \7 g: n/ w5 z0 A' ~+ } G0 LInstalling the AC drilling motor ............................ 87
) U, D0 m& }% s4 E& ?Installing the upper bearing retainer plate ............. 89 w$ U/ D7 c, G9 M9 _( S ~
Installing the wash pipe......................................... 91% \1 C. C5 f, ~9 w
Checking the gear train backlash ........................... 91: R; P$ l! f( Q% B: \& S. K5 S
AC drilling motor disassembly/assembly ........................... 92" Y; n ~ j8 u6 n$ d( L
AC drilling motor disassembly .................................... 92
7 k. k. T$ r& k! b2 sAC drilling motor assembly ........................................ 94
( }# k9 F# `1 BReplacing the safety wiring ............................................... 96
u" _0 e- h: L3 I, y, h# XSafety wiring tips ........................................................ 98 |
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