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发表于 2007-6-12 17:40:34
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来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)/ K9 w9 L% r l7 X
绝对正版,全英文的.& \( o3 w9 `7 |# f; d+ |1 n
TDS-10S Top Drive Drilling System Service Manual: k+ o5 V/ E. I0 h
Contents
: }, t3 t ?% p4 G6 |Book 1 – Description, Installation and Operation
6 k) e$ n6 c9 ^4 v1 }% ^! ^( Q
0 s) D) j- f& J0 K4 F8 DBook 2 – Maintenance and Troubleshooting
" u* E0 p& i2 j, I/ w8 ]% E3 j5 tPreface4 u& G1 O0 ~! G1 I: v% i
Manual conventions............................................................ 7; O q2 ]8 _0 g' k
Safety information .............................................................. 7% S3 E/ c: D N5 p# E
Directional references ......................................................... 84 W: o+ d1 j0 g: \5 ^
Illustrations ......................................................................... 8. T2 w6 Y% G# G2 i
Manual layout..................................................................... 8
: M3 a6 g& h% Z+ C+ {Varco service centers ........................................................... 8/ K3 {# N& H, i* X2 q5 e4 ^7 w! m9 ]
Chapter 1 Introduction( x: _0 g& K/ D/ W% \& J% S
Precautions ......................................................................... 9
1 v9 o0 s# L" X4 FChapter 2 Maintenance schedules
: \$ Q2 F2 y" S6 K' ^4 Y4 I1 FInspection schedules ......................................................... 11, k6 e9 r3 @! {, L* w6 T
Lubrication schedule ......................................................... 139 ~* o, k0 ~: O o, V) d2 {
Lubricant specifications .................................................... 14
$ E+ s0 t4 O2 Y9 }- P: j' `" ~! eSelecting a lubricating/hydraulic oil ............................ 149 m) ?4 f- ~. r/ h* b: v
Selecting a lubricant .................................................... 15
7 E5 _- `, W8 x+ }$ D! G% FChapter 3 Inspection0 S# a. C( Y- i' w) s
Inspecting hardware and fittings ....................................... 17) Y* C7 F! N% _ A% }5 P% i; K ^
Inspecting the AC drilling motor brakes ........................... 18
0 a$ b( P! O- i+ y+ @$ _2 n! z. QInspecting the AC drilling motor louvers .......................... 18
+ L/ o+ q9 d+ `6 [ Y3 U: N6 P2 uInspecting the wash pipe assembly .................................... 18
% L8 z% n2 _& C7 P3 d4 NInspecting the upper stem liner ......................................... 19
: S! E. Z# G; r4 v8 v; XInspecting main shaft end play .......................................... 21
: i) t0 c1 a7 w3 F$ iInspecting the gearbox oil level ......................................... 227 A' y& P$ q/ y0 b& ]+ S" ?
Inspecting the guide beam ................................................ 22
% a% f1 l5 j6 b2 R6 C. @+ WInspecting the IBOPs ........................................................ 22
3 L w9 X2 y$ ^& K! mInspecting the pipehandler ................................................ 23* Q0 y4 m) k" _
Nondestructive Examination (NDE) ................................ 24
5 k( e4 q9 f2 \5 R8 P- j; HInspecting the elevator link eyes .................................. 24
( i5 Z! m1 x7 |" |Inspecting the drive stem ............................................ 26& `8 p% ^' q' O/ n# u
Magnetic particle inspection (MPI) ............................ 27
7 P1 L5 J. T$ L( J' ]Ultrasonic inspection .................................................. 28
3 Q, a: C$ L+ [" V7 kInspecting the hydraulic system ........................................ 29, _7 w k! s/ ^& M
Inspecting the electrical system ......................................... 29
! m4 j& \2 x+ L+ c" }- W% e1 N0 B2 S2 B3 G" \/ ~( ^
Chapter 4 Lubrication
5 D+ o! I% i! X5 Q9 T0 t( u% ?4 SIntroduction ..................................................................... 31- X+ b2 d2 ^& G. y: a; V
Lubricating the AC blower motor bearings ....................... 32* N# `4 V# c7 f5 S
Lubricating the hydraulic pump AC motor ....................... 32
, q$ k9 M9 F5 x8 W8 K: W5 c& lLubricating the AC drilling motor bearings ...................... 32
' W% _% N! y; R: e; O# q" z' `Lubricating the wash pipe assembly .................................. 34
. V: @. k+ A' ]! l. l9 G! ?* jLubricating the upper main body oil seals ......................... 35" i$ l1 q# J" H: l. R0 B' |. d
Replacing the gearbox oil .................................................. 35- d% ]/ R" L7 s0 S6 ~
Initial oil change ......................................................... 35
0 ?$ W/ q' @/ GOil capacity................................................................. 35* R8 O6 t& s! H, d
Replacing the gearbox oil filter .......................................... 369 g+ G/ K! i% ]6 m; ~2 n; y& w
Lubricating the carriage and guide beam ........................... 36
6 H" I3 o' b' ]Lubricating the rotating link adapter ................................. 365 t' F- ]6 B% s* \+ K' `
Lubricating the link tilt and PH-55 stabilizer bushing ...... 38" W# i5 c8 \; Y# p% ?: N
Lubricating the elevator support and! T- D( U$ ^5 W& L
master bushing wear guide ................................................ 385 |! Z! e$ c1 ]
Lubricating the wireline adapter ........................................ 38$ H( m/ v! |) K" a, Y9 {
Lubricating the IBOP actuator yoke ................................. 39
$ ~" {6 z1 Q( j( m- M$ A$ pLubricating the IBOP actuator crank ................................ 40! ~5 [7 P# y2 G: ^9 a- o5 v
Lubricating the torque arrestor tubes and* i3 [+ a. \, Z- \# \ A: H( U
clamp cylinder gate ........................................................... 412 I6 u: [8 J8 ~" K2 Q% f
Chapter 5 Maintenance
* q9 d9 N4 W e$ {) YGeneral hydraulic system maintenance.............................. 43
5 Z, v- I7 L% k& Y) @: \2 oStart-up procedure ...................................................... 44" q/ |/ C# Z& C, j
Accumulator maintenance ................................................ 44
: d! x" h5 |2 v* T; T8 @9 t1 U: [Chapter 6 Troubleshooting
3 z7 _+ ~5 J- N- jTroubleshooting the AC drilling motor ............................ 45
( `& j d+ G5 r' STroubleshooting the AC blower motor ............................. 46
+ s% z) h# s* L# o* [ f! ]Troubleshooting the hydraulic system ............................... 47( E9 H) [) B4 h' U$ ~4 s
Troubleshooting the AC
% K% f [# [6 y" y9 p. Tdrilling motor brakes ......................................................... 51, x) c) @0 W& o- m$ [" c+ b. f
Troubleshooting the rotating link adapter4 |3 i, b' u8 @, Q% Q
(rotating head) motor ....................................................... 52
) {/ c `1 F! G2 h, X; r6 {$ n' bOperation ................................................................... 52+ ^2 O- W+ |' @& Q0 q) z
System test .................................................................. 52
! L8 n- I& h, Y& STroubleshooting the IBOP actuator cylinder .................... 54( e! z% H5 w3 ~+ ~7 P+ g3 f' x
Operation ................................................................... 54
r7 y$ L; r% g( }/ H$ xSystem test .................................................................. 55
* G; L7 D, L7 e t& |" \! f; f! G& A! h
Troubleshooting the shot pin cylinder
7 U3 P* e8 l% }* m- X4 Z$ ~' v6 {and clamp cylinder ............................................................ 57
+ s; }. w; d V* N& u, j) X8 r* MOperation ................................................................... 57
1 F- A* R& }' y. i. jSystem test .................................................................. 586 q' D! U# I) t
Troubleshooting the counterbalance system ...................... 60
, _" y, v A- ?7 x9 `9 v" ~) f) wCounterbalance testing ............................................... 61/ s) W$ N2 N( }0 B& ]
Stand jump testing ...................................................... 62
& ]5 ^% \5 x+ aTroubleshooting the hydraulic power unit (HPU)% ?9 \/ a# O w
and reservoir ..................................................................... 64
! i$ ^7 T# z2 JOperation ................................................................... 64
! Y, K- ~' G6 h/ y/ [# LSystem test .................................................................. 64
# w. L; v. y6 P, |5 cChapter 7 Disassembly and assembly, X# W! @* j4 o) p
Precautions ....................................................................... 67
$ W# L; S/ ?5 c2 fPH-55 Pipehandler ........................................................... 694 b) J* v( d# N& |
Disassembling the PH-55 Pipehandler ........................ 69( g% g7 I3 s, S6 g
Assembling the PH-55 Pipehandler ............................ 71, A# X0 m' N6 U o, T0 a V
Rotating link adapter ........................................................ 72
7 n* m( t2 j/ j) E! G0 VDisassembling the rotating link adapter assembly ........ 72
% g6 K9 o7 k* GAssembling the rotating link adapter assembly ............ 73
/ z2 v# z$ }# q( YTransmission/motor housing ............................................ 75
8 G# ~ f5 V8 \# s" N* [6 F) T; m% ZRemoving the transmission/motor housing ................. 75
5 ^% H* ^) H. N$ VInstalling the transmission/motor housing .................. 75
" T W9 j: Z( {0 t P$ aDisassembling the transmission/motor housing .......... 76; j z* z+ h" A4 T
Removing the bonnet and wash pipe .................... 76
+ i/ v+ h' o" V! wRemoving the upper bearing retainer plate .................. 77% L7 f# N+ B9 T+ C5 A
Removing the AC drilling motor .......................... 77
+ Y' k; i, |+ V; x6 k; c7 \0 d% y4 XRemoving transmission components ..................... 782 \5 F; X- L2 d' V5 x5 U
Assembling the transmission/8 G' W i$ W; r) M) y
motor housing ............................................................ 81
3 ]5 k# X; ~; {3 I7 MAssembling the main body .................................... 811 s2 S! I' F# v F! i6 T
Assembling the main shaft .................................... 82
0 j9 G- R/ @" g, J2 W6 B1 r. ZAssembling the gears to the main body ................. 84* p) {+ e3 Y- z1 @0 Y+ {5 T2 A
Installing the AC drilling motor ............................ 87
& m3 k @2 w& W9 wInstalling the upper bearing retainer plate ............. 899 {& l" f) t- o6 H# q. A
Installing the wash pipe......................................... 91
; A& z: y' G `. h- }7 ]Checking the gear train backlash ........................... 91$ `( f# m/ o! Z
AC drilling motor disassembly/assembly ........................... 92
% J& {& b/ v% j" MAC drilling motor disassembly .................................... 92
5 G8 S* Q- Y oAC drilling motor assembly ........................................ 94) A) J4 }/ m7 x+ M) z. \) E8 P
Replacing the safety wiring ............................................... 96
3 z) H" o; N" E5 i/ n1 S6 G3 J- XSafety wiring tips ........................................................ 98 |
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发表于 2007-6-8 22:13:30
