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发表于 2007-6-12 17:40:34
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来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)
. v3 H6 P% P0 q( y7 V. b' b, A; X绝对正版,全英文的.
5 Z+ j# _2 n+ [# q6 l6 ]TDS-10S Top Drive Drilling System Service Manual
* P s- O0 C, p& G" e1 ZContents
Q" g2 l1 g2 z9 m3 E: ]" P, nBook 1 – Description, Installation and Operation: N! x. j" r; d4 W+ `+ ~, k
a2 X6 F' k- @5 F2 x6 h
Book 2 – Maintenance and Troubleshooting5 A$ |, q' V! v3 m/ I
Preface) R+ B7 W; @2 ?6 M' h) E& S) W
Manual conventions............................................................ 7
& n# W, q4 Z6 Q7 ?9 HSafety information .............................................................. 70 N6 v& G" X. l" {2 [, T
Directional references ......................................................... 8
+ B s' j2 E; N, U' QIllustrations ......................................................................... 8
, ?' v. R+ S+ i7 ]; R" XManual layout..................................................................... 8
" @/ z1 ?' W& b* GVarco service centers ........................................................... 8
9 T2 ~& @' v: u: z7 @% LChapter 1 Introduction
, g1 H5 ?$ u0 K: m/ s0 hPrecautions ......................................................................... 9, ]! h& T) C, Y
Chapter 2 Maintenance schedules; N0 Q8 n" J1 ], m7 p; a4 Q2 g
Inspection schedules ......................................................... 11% Q3 y. z+ C6 W) Z8 D/ E9 m$ J1 s
Lubrication schedule ......................................................... 13
0 k2 L. ]9 T4 W' \) ^Lubricant specifications .................................................... 149 t9 }% C# B" ~7 d
Selecting a lubricating/hydraulic oil ............................ 14
4 y" c0 k/ r' x& U) K! KSelecting a lubricant .................................................... 158 H7 D6 ?. Z5 n, ^2 q. o. | D
Chapter 3 Inspection7 W1 y% ^# S0 `0 V7 G3 c$ o
Inspecting hardware and fittings ....................................... 17
1 I& V# T$ W. Y$ K% jInspecting the AC drilling motor brakes ........................... 18/ [ e4 x* l& j
Inspecting the AC drilling motor louvers .......................... 18
" z2 x5 o* G* l$ F: ~0 A' hInspecting the wash pipe assembly .................................... 18& ], ^; Z6 Y" s8 V
Inspecting the upper stem liner ......................................... 19% |, o( Y# o9 b
Inspecting main shaft end play .......................................... 21, f4 t. B) Z; F( o/ r r; B# [
Inspecting the gearbox oil level ......................................... 22! E8 A% q, D7 G. B; c% {' w2 t
Inspecting the guide beam ................................................ 22
" D2 ^8 [* u9 S" _( |' W+ `Inspecting the IBOPs ........................................................ 222 V5 C" ^1 w P& m# X L
Inspecting the pipehandler ................................................ 238 |+ d* Q6 V8 f, ]& S) P$ Y( \
Nondestructive Examination (NDE) ................................ 24- {# p0 L! v2 y2 |
Inspecting the elevator link eyes .................................. 24
3 U$ \! o, b3 e6 [) m( e- }Inspecting the drive stem ............................................ 26% N6 b5 y$ l; h& y4 s
Magnetic particle inspection (MPI) ............................ 27
/ Q$ F7 X7 {/ D7 cUltrasonic inspection .................................................. 286 L( D4 e2 I% E2 l0 D% p7 ]( S
Inspecting the hydraulic system ........................................ 29
. b# p2 ?! D- y1 K3 D& w+ CInspecting the electrical system ......................................... 29, V, i# p/ F" ^9 Q9 I
. i+ `% |+ x( P2 \- w# s7 j4 G n! F
Chapter 4 Lubrication: @: o! y4 ]- v9 q3 w N9 k! k+ V
Introduction ..................................................................... 31
& {' s1 |* S- T7 ALubricating the AC blower motor bearings ....................... 32
i, o4 Y2 @5 A" g; \5 R2 mLubricating the hydraulic pump AC motor ....................... 32% r z: K/ f @( n4 l
Lubricating the AC drilling motor bearings ...................... 32+ l( h6 w, v. l. v
Lubricating the wash pipe assembly .................................. 34
: L; ~/ _# L$ r' Z! uLubricating the upper main body oil seals ......................... 356 ], ^! u Q; [% J5 P0 b
Replacing the gearbox oil .................................................. 35# W! T" F) M' D: l# \5 k2 t
Initial oil change ......................................................... 35. O% U Y. ~; O4 C+ L7 j. O* }
Oil capacity................................................................. 35
$ v: o: y. m9 t6 ?1 ~7 z$ O3 zReplacing the gearbox oil filter .......................................... 36
; u+ E* F$ k K4 g0 \5 V+ LLubricating the carriage and guide beam ........................... 36
" e, d& h, v# y: r+ m0 FLubricating the rotating link adapter ................................. 364 H: `* Z# q, l M1 @2 f2 z" ?
Lubricating the link tilt and PH-55 stabilizer bushing ...... 38+ T: b. k) f5 A2 E: H
Lubricating the elevator support and
- F+ y/ c! w+ z2 s6 i4 Z. ^master bushing wear guide ................................................ 38$ _9 I2 R: B) U4 E: \/ J3 c2 P/ n
Lubricating the wireline adapter ........................................ 38* y* U' R1 ] w0 A
Lubricating the IBOP actuator yoke ................................. 39# T. E! S- Z" I9 W
Lubricating the IBOP actuator crank ................................ 40 H+ f3 f/ ?9 I# e& Y. b
Lubricating the torque arrestor tubes and
O# P1 p0 X% j/ q/ v* l* ?/ d8 z, Bclamp cylinder gate ........................................................... 41
" I" q2 j x p' L' k6 Y) h, zChapter 5 Maintenance" e0 m, Z+ h, l$ W* k! A
General hydraulic system maintenance.............................. 438 A, Q( p7 B( K! Z& C# o! j: w
Start-up procedure ...................................................... 44
! ?' ^5 P& Q4 {! M* ~Accumulator maintenance ................................................ 44! g e9 l" l3 G9 j" ], l
Chapter 6 Troubleshooting
# R v5 \+ F% u4 J( aTroubleshooting the AC drilling motor ............................ 45
: [9 H+ E/ ~- x, D: l! hTroubleshooting the AC blower motor ............................. 468 a/ V4 {& ]( m" c2 U
Troubleshooting the hydraulic system ............................... 47) T/ c) A1 r W1 [) R i7 K3 D+ L
Troubleshooting the AC1 i) z# U+ i/ z8 ]0 }) N
drilling motor brakes ......................................................... 515 X, P7 c5 y, Y% ]4 j2 j
Troubleshooting the rotating link adapter0 k* i, _4 A' O) t9 |+ ~' V
(rotating head) motor ....................................................... 52
) {9 T9 T0 E" |% `6 s, kOperation ................................................................... 52% j* L9 e& \0 g& Q7 a2 k% y: q/ A
System test .................................................................. 52- s3 ]" a9 N3 J2 I. |
Troubleshooting the IBOP actuator cylinder .................... 54; J8 H" y! @8 Q2 d8 Z9 S0 x
Operation ................................................................... 54% B/ E1 @/ N# F8 Z% x3 W
System test .................................................................. 55# B( p( Z o, R( N- a( l
3 Z/ w% D; Z8 e9 GTroubleshooting the shot pin cylinder5 ]5 Z) V& U H' W7 M7 r
and clamp cylinder ............................................................ 57
% Y1 k$ d" L' X" f9 V* zOperation ................................................................... 57
" b7 T) W- q7 C! ISystem test .................................................................. 58# r3 X& k/ k" k8 T& ?
Troubleshooting the counterbalance system ...................... 609 F3 X( T1 n% X9 ~3 \; [; E F
Counterbalance testing ............................................... 617 c& z. G3 {6 C$ {, S% M
Stand jump testing ...................................................... 624 g& j8 Q5 k0 [, M2 C$ |/ t
Troubleshooting the hydraulic power unit (HPU)! E, v! |; Z( b7 E' C9 ]
and reservoir ..................................................................... 64
6 B) s5 o* |( R' v- Q `Operation ................................................................... 646 B/ S4 _, D3 K7 A
System test .................................................................. 64& f) r: P8 j) \' C- J
Chapter 7 Disassembly and assembly
0 n% c' P$ z; c! J) \( ~& D9 q" ^Precautions ....................................................................... 67
. [. z" L9 q9 s+ c$ J2 PPH-55 Pipehandler ........................................................... 69
- P' C+ }5 C# h) Y' @, Z- bDisassembling the PH-55 Pipehandler ........................ 69
# p& g5 E) x. Q0 _/ C% uAssembling the PH-55 Pipehandler ............................ 71
# m! T) h4 W( t, H( X2 i* X, X _Rotating link adapter ........................................................ 727 W) S- V" N- h& W
Disassembling the rotating link adapter assembly ........ 72( q+ U' {- A# c8 D2 P
Assembling the rotating link adapter assembly ............ 73
$ ` e0 g6 f7 O; ~1 l/ dTransmission/motor housing ............................................ 75
q( Q! u7 H, j/ |2 SRemoving the transmission/motor housing ................. 758 }( ^0 {4 `# p
Installing the transmission/motor housing .................. 75
2 y$ P/ e `- ]9 D$ Q9 p! U4 cDisassembling the transmission/motor housing .......... 76
k% t* c7 h. W8 \% G# S& PRemoving the bonnet and wash pipe .................... 76
) K2 ?% B: d" L) c: yRemoving the upper bearing retainer plate .................. 77
4 Y$ d. x+ v4 cRemoving the AC drilling motor .......................... 77
?( K8 a- |1 d# S6 B" \1 J+ r* IRemoving transmission components ..................... 788 H0 u9 i% [& m# U( H
Assembling the transmission/
q5 T; d7 G# C# [9 ]motor housing ............................................................ 81
% {8 v/ t5 p' I2 T+ W$ IAssembling the main body .................................... 81# o( \1 i8 U, {# p/ U) Y! V
Assembling the main shaft .................................... 82( }7 `4 g: |9 L% W0 D. F, F
Assembling the gears to the main body ................. 84
* ?! T. [! @, _0 A) mInstalling the AC drilling motor ............................ 878 {& G |* W8 m5 |
Installing the upper bearing retainer plate ............. 89( X2 E) p6 _5 F- G; m6 R& ]/ z
Installing the wash pipe......................................... 917 T e" v6 _. |9 ^ f$ @) ^
Checking the gear train backlash ........................... 91
4 R- x% n: _% {7 h: OAC drilling motor disassembly/assembly ........................... 92
$ l( O" R( r* X" NAC drilling motor disassembly .................................... 92; x) |, Z: }# p: A
AC drilling motor assembly ........................................ 94
/ h% U, M" u7 o0 DReplacing the safety wiring ............................................... 960 ?( \$ N* z$ c2 S) U# u2 k- x$ ?9 ?" S" m
Safety wiring tips ........................................................ 98 |
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发表于 2007-6-8 22:13:30
